An Improved Engine Oil Lines on Certain G3500H HD Engines {1307, 1469} Caterpillar


An Improved Engine Oil Lines on Certain G3500H HD Engines {1307, 1469}

Usage:

G3520H GFP
Engine
G3516H (S/N: NWH1-164; NWJ1-112; GLM1-188; GLN1-138)
G3520H (S/N: GFP1-195; GFR1-212)
Generator Set
CG170-16 (S/N: KSJ1-167)

Description Of Change: The oil lines have been redesigned and there is a new pre-lube pump orientation. The new oil lines have improved durability.

Adaptable To:

------ WARNING! ------

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.


The following changes are adaptable to the products within the listed serial numbers, and are effective with all products after the listed serial numbers.

The weld boss was moved to a new adapter plate, 522-9119 Plate As in oil lines group. Replace 368-8534 Tube As with 523-0394 Tube As on G3516H Engines. Replace 369-4533 Tube As with 523-0389 Tube As on G3520H Engines. Reoriented the pre-lube pump and changed the hose routing.



    Illustration 1g06336812

  1. The existing oil lines and pre-lube pump orientation.


    Illustration 2g06336818

  2. Updated pre-lube pump orientation and hose routing.


    Illustration 3g06336821

  3. This will require rotating the pump head 180 degrees on the pre-lube pump motor.


    Illustration 4g06336844

  4. By removing these 4 bolts.


    Illustration 5g06336850

  5. Pump will rotate freely with bolts removed, reorient the pump to correct position and reinstall bolts and torque.


    Illustration 6g06336857

  6. Remove the old tube, oil adapter plate as, and the pre-lube pump return line and fittings.


    Illustration 7g06336880

  7. Install new oil adapter plate as, oil tube, and pre-lube pump return line. The check valve will be reused from return line.

Table 1
Qty  New Part Numbers  Part Description 
033-6031  O-Ring Seals 
153-2767  Ball Valve 
183-7264  Fluid Sampling Valve As 
237-7623  O-Ring Seals 
2T-1922  Elbow 
2T-2396  Elbow 
345-3922  Adapter As 
3E-7449  Elbow 
3K-0360  O-Ring Seal 
4W-0530  Retaining Rings 
522-9119  Plate As 
523-0389  Tube As 
523-0394  Tube As 
536-2078  Hose As 
536-2080  Hose As 
6V-5048  O-Ring Seal 
6V-8398  O-Ring Seal 
8T-0119  Elbow 
8T-2353  Adapter 

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