SR5 Electric Power Generation Caterpillar


Rotating Rectifier - Inspect/Test

Usage:

SR5 G1E

Testing A Brushless Exciter Rotating Rectifier With An Ohmmeter

Table 1
Tools Needed 
Part Number  Part Name  Quantity 
237-5130  Digital Multimeter 
257-9140  Multimeter 
146-4080  Digital Multimeter (RS-232) 
7X-1710  Multimeter Probe Group 


Illustration 1g00555106

If the failure of a rectifier is suspected, use the following procedure.

  1. Remove the cover from the exciter.

  2. Remove the nut that secures the rectifier to the heat sink.

  3. Remove the diode lead.

  4. Lift the rectifier from the heat sink.

  5. Refer to Illustration 1. Connect the ohmmeters leads across the rectifier. Note the meter reading.

  6. Reverse the ohmmeter leads. Note the meter reading.

The ohmmeter should indicate a low resistance when the ohmmeter leads are across the rectifier in one direction. The ohmmeter should indicate a high resistance when the leads are reversed.

If the ohmmeter indicates a low resistance in both directions, the rectifier is shorted. A high resistance in both directions indicates an open rectifier.

Replace any faulty rectifiers with rectifiers that have comparable operating characteristics. Include the following information when a rectifier is being ordered for replacement:

  • Part Number of the rectifier

  • Model number of the exciter

  • Type of the exciter

  • Serial number of the generator

Testing a Brushless Exciter Rotating Rectifier With A Test Light



Illustration 2g00555113
Test Light

If an ohmmeter is not available, a rectifier can be tested by using a test light. A test light consists of two standard flashlight batteries and a flashlight bulb. Refer to Illustration 2.

If the failure of a rectifier is suspected, use the following procedure.

  1. Remove the cover from the exciter.

  2. Remove the nut that secures the rectifier to the heat sink.

  3. Remove the diode lead.

  4. Lift the rectifier from the heat sink.

  5. Connect the leads of the test light across the rectifier. Notice if the bulb is illuminated.

  6. Reverse the leads of the test light across the rectifier. Notice if the bulb is illuminated.

The bulb should be illuminated when the leads of the test light are across the rectifier in one direction. The bulb should not be illuminated when the leads are reversed.

If the bulb is illuminated in both directions, the rectifier is shorted. If the bulb is not illuminated in either direction, the rectifier is open.

Replace any faulty rectifiers with rectifiers that have comparable operating characteristics. Include the following information when a rectifier is being ordered for replacement:

  • Part Number of the rectifier

  • Model number of the exciter

  • Type of the exciter

  • Serial number of the generator

Caterpillar Information System:

3516C IMO III Petroleum Engines Vibration Damper - Remove and Install
SR5 Electric Power Generation Rotating Rectifier - Test - Discrete Diode Test
3516C IMO III Petroleum Engines Fuel Filter Housing - Install
3516C IMO III Petroleum Engines Fuel Filter Housing - Remove
320D3 and 323D3 Excavators Machine System Specifications Auxiliary Hydraulic Lines
320D3 and 323D3 Excavators Machine System Specifications Pump Head (Main)
320D3 and 323D3 Excavators Machine System Specifications Swing Drive
3516C IMO III Petroleum Engines Electronic Control Module (Engine) - Remove and Install - Secondary ECM
3516C IMO III Petroleum Engines Electronic Control Module (Engine) - Remove and Install - Primary ECM
797F Tier 4 Off-Highway Truck Engine Supplement Fuel Pump (Electric) - Remove and Install - Clean Fuel Module
Improved Switch Assembly for Quick Coupler Is Now Used on Certain 320, 320 GC, and 323 Excavators {1435} Improved Switch Assembly for Quick Coupler Is Now Used on Certain 320, 320 GC, and 323 Excavators {1435}
320D3 and 323D3 Excavators Machine System Specifications Main Hydraulic Pump
SR5 Electric Power Generation Space Heater - Test
3500 Engines Crankcase Breather
3500 Engines Engine Oil Pan
3500 Engines Engine Oil Pan
3516C IMO III Petroleum Engines Auxiliary Fuel Filter Housing - Remove
3516C IMO III Petroleum Engines Auxiliary Fuel Filter Housing - Install
3500 Engines Engine Oil Pan
3516C IMO III Petroleum Engines Turbocharger - Remove
3500 Engines Atmospheric Pressure Sensor
3500 Engines Fuel Filter (Primary)
G3512 Gas Engine Water Lines
3500 Engines Water Lines
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.