3512E and 3516E Marine Engines Caterpillar


Catalyst (SCR) - Remove and Install

Usage:

3512E MD3

拆卸步骤

------ WARNING! ------

高温发动机部件可能导致灼伤。 进行发动机保养之前让发动机和部件冷却下来。


------ WARNING! ------

在处理用过的柴油微粒滤清器或催化转化器消声器时,请配戴护目镜、手套、防护服以及经过职业安全与健康管理局(NIOSH)批准的 P95 或 N95 半面式防尘面罩。 否则可能造成人身伤害。


表 1
所需工具 
工具  零件号  零件描述  数量 
399-9725  把手组件 
  Loctite™ 镍防咬合剂 


    图 1g06156156


    图 2g06156173

  1. 将适当的起吊设备连接到盖组件 (3) 上。 盖组件的重量约为 24.65 kg (54 lb)

  2. 拆下 52 个螺栓 (1),然后拆下 4 个板 (2)。

  3. 拆下盖 (3)。


    图 3g06162597

  4. 拆下螺栓 (4) 后拆下挡圈 (5)。

    注: 报废所有密封垫和固定件。 这些零件为一次性零件。



    图 4g06163271

  5. 在支架 (7) 上安装工具 (A) 并连接适当的起吊设备。 催化器的重量约为 24kg (53lb)

  6. 拆下外催化器 (8)。

  7. 对内催化器重复步骤 5 和 6。

安装步骤

  1. 按与拆卸相反的顺序安装催化器 (SCR)。


    图 5g06165407

  2. 将后密封件 (B) 安装在管 (A) 和第一个催化器组件 (C) 之间。


    图 6g06166277

  3. 将前催化器密封件 (F) 安装到第一个催化器组件 (G) 上。

  4. 安装第二个催化器组件 (E)。


    图 7g06163570

  5. 固定件组装参考。


    图 8g06162722

  6. 按所示顺序将螺栓 (4) 手动拧紧至扭矩 10 ± 2 N·m (7 ± 1 lb ft)

  7. 按所示顺序将螺栓 (4) 拧紧至扭矩 55 ± 10 N·m (41 ± 7 lb ft)

注: 安装盖组件 (2) 和 (3) 时使用定位销,以辅助盖定位。

注: 从中间开始朝各角落拧紧盖螺栓 (1)。

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