Start By:
- Remove second stage conveyor.
Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. |
NOTICE |
---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide"for tools and supplies to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations. |
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes to help prevent fluid loss and keep contaminants from entering the system.
- Disconnect hose assembly (1), hose assembly (2), and hose assembly (4). Disconnect harness assembly (3).
Show/hide table
Illustration 2 g06099011 - Remove six bolts (5). Repeat process for opposite side of bent plate (6). Remove bent plate (6).
Show/hide table
Illustration 3 g06099021 - Disconnect hose (7) and hose (8). Remove four bolts (9).
- Remove blower (10).
Show/hide table
Illustration 4 g06099295 - Remove nuts (11). Remove bolts (12) and place the bracket assembly out of the way. Cut cable strap (14) and place the camera assembly out of the way.
- Remove four bolts (13). Repeat process on opposite side of the second stage conveyor.
Show/hide table
Illustration 5 g06099327 - Remove three bolts (15). Remove retaining plate (16). Repeat process for opposite side of the second stage conveyor.
- With the assistance of another person, remove second stage conveyor cover (17). The weight of second stage conveyor cover (17) is approximately
45 kg (100 lb) Show/hide tableIllustration 6 g06099386 - Remove sheet cover (18). Repeat process for opposite side of the second stage conveyor.
Show/hide table
Illustration 7 g06099418 Show/hide tableIllustration 8 g06099422 - Remove four bolts (20). Remove retaining plate (21). Remove four bolts (19). Repeat process on opposite side of the second stage conveyor.
- Use suitable lifting device to remove second stage conveyor cover (22). The weight of second stage conveyor cover (22) is approximately
68 kg (150 lb) - Repeat Step 10 and Step 11 for the remaining two second stage conveyor covers.
Show/hide table
Illustration 9 g06099462 Show/hide tableIllustration 10 g06099468 - Remove four bolts (23). Repeat process for opposite side of the second stage conveyor.
- Use a suitable lifting device to remove hopper assembly (24). The weight of hopper assembly (24) is approximately
73 kg (160 lb) .Show/hide tableIllustration 11 g06099526 - Use suitable lifting devices to rotate second stage conveyor (25) 90° onto the right side and place on suitable cribbing. The weight of second stage conveyor (25) is approximately
2086 kg (4600 lb) Show/hide tableIllustration 12 g06099544 - Remove bolts (26). Repeat process for opposite side of the second stage conveyor. Remove return idler (27).
- Repeat Step16 for the remaining two return idler rollers.
Show/hide table
Illustration 13 g06099976 - Remove retaining clip (29). Remove linkage pin (28). Repeat process for opposite side of the second stage conveyor.
Show/hide table
Illustration 14 g06100513 - Use a suitable lifting device to rotate the head end of second stage conveyor (25) as shown to a 90°angle from the tail end of second stage conveyor (25) to allow slack in conveyor belt (30). The weight of second stage conveyor (25) is approximately
2086 kg (4600 lb) Show/hide tableIllustration 15 g06100515 - Use a suitable lifting device to remove conveyor belt (30). The weight of conveyor belt (30) is approximately
181 kg (400 lb) .
Illustration 1 | g06098997 |
- Use a suitable lifting device to install conveyor belt (30). The weight of conveyor belt (30) is approximately
181 kg (400 lb) .Show/hide tableIllustration 17 g06100513 - Use a suitable lifting device to rotate the head end of second stage conveyor (25) as shown to straighten second stage conveyor (25). The weight of second stage conveyor (25) is approximately
2086 kg (4600 lb) Show/hide tableIllustration 18 g06099976 - Install linkage pin (28). Install retaining clip (29). Repeat process for opposite side of the second stage conveyor.
Show/hide table
Illustration 19 g06099544 - Install return idler roller (27). Install bolts (26). Repeat process for opposite side of the second stage conveyor.
- Repeat Step 4 for the remaining two return idler rollers.
Show/hide table
Illustration 20 g06099526 - Use suitable lifting devices to rotate second stage conveyor (25) 90° so that top of conveyor belt faces up. Place second stage conveyor on suitable cribbing. The weight of second stage conveyor (25) is approximately
2086 kg (4600 lb) Show/hide tableIllustration 21 g06099468 Show/hide tableIllustration 22 g06099462 - Use a suitable lifting device to install hopper assembly (24). The weight of hopper assembly (24) is approximately
73 kg (160 lb) . - Install four bolts (23). Repeat process for opposite side of the second stage conveyor.
Show/hide table
Illustration 23 g06099422 Show/hide tableIllustration 24 g06099418 - Use a suitable lifting device to install second stage conveyor cover (22). The weight of second stage conveyor cover (22) is approximately
68 kg (150 lb) - Install four bolts (19). Install retaining plate (21). Install four bolts (20) and tighten to a torque of
30 ± 7 N·m (266 ± 62 lb in) . Repeat process on opposite side of second stage conveyor. - Repeat Step 9 and Step10 for the remaining two second stage conveyor covers.
Show/hide table
Illustration 25 g06099386 - Install sheet cover (18). Repeat process for opposite side of the second stage conveyor.
Show/hide table
Illustration 26 g06099327 - With the assistance of another person, install second stage conveyor cover (17). The weight of second stage conveyor cover (17) is approximately
45 kg (100 lb) - Install retaining plate (16). Install three bolts (15) and tighten to a torque of
30 ± 7 N·m (266 ± 62 lb in) . Repeat process for opposite side of the second stage conveyor.Show/hide tableIllustration 27 g06099295 - Install four bolts (13). Repeat process on opposite side of the second stage conveyor.
- Install the cable strap on harness assembly (14). Install the bracket and bolts (12). Install the camera and nuts (11).
Show/hide table
Illustration 28 g06099021 - Install blower (10).
- Install four bolts (9). Connect hose (7) and hose (8).
Show/hide table
Illustration 29 g06099011 - Install bent plate (6). Install six bolts (5). Repeat process for opposite side of bent plate (6).
Show/hide table
Illustration 30 g06098997 - Connect hose assembly (1), hose assembly (2), and hose assembly (4). Connect harness assembly (3).
Illustration 16 | g06100515 |