- Agricultural Tractor
- MT735 (S/N: AKN1-UP)
- MT745 (S/N: ALA1-UP)
- MT755 (S/N: ALM1-UP)
- MT765 (S/N: AMS1-UP)
- MT835 (S/N: BAM1-UP)
- MT845 (S/N: BBP1-UP)
- MT855 (S/N: BCC1-UP)
- MT865 (S/N: BDS1-UP)
- MTC735 (S/N: 8121-UP)
- MTC745 (S/N: 8131-UP)
- MTC755 (S/N: 8141-UP)
- MTC765 (S/N: 8151-UP)
- MTC835 (S/N: 8161-UP)
- MTC845 (S/N: 8171-UP)
- MTC855 (S/N: 8181-UP)
- MTC865 (S/N: 8191-UP)
- MT745 (S/N: ALA1-UP)
- Asphalt Compactor
- CB-534D (S/N: EAA1-UP; GCA1-UP; C2B1-UP; C4B1-UP; FGH1-UP; B5M1-UP; C8M1-UP)
- CB-564D (S/N: C6D1-UP; D4M1-UP)
- Asphalt Paver
- AP355F (S/N: NRG1-UP; NTT1-UP)
- Forwarder
- 554 (S/N: TGH1-UP)
- Industrial Tractor
- TK371 (S/N: WBG1-UP)
- TK381 (S/N: WBH1-UP)
- Paving Compactor
- CB-634D (S/N: CDF1-UP)
- Petroleum Power Train Package
- TH35-C15I (S/N: PBN1-UP)
- Petroleum Transmission
- TH31-E61 (S/N: SKY1-UP)
- TH35-E81 (S/N: TZM1-UP)
- Pipelayer
- 583T (S/N: CMX1-UP)
- PL72 (S/N: P721-UP; P731-UP)
- PL83 (S/N: KSD1-UP)
- PL72 (S/N: P721-UP; P731-UP)
- Rotary Drill
- MD6240 (S/N: DR21-UP)
- MD6290 (S/N: DR31-UP; DT81-UP)
- MD6420 (S/N: DR41-UP; DN91-UP)
- MD6290 (S/N: DR31-UP; DT81-UP)
- Track-Type Tractor
- D3G (S/N: CKA1-UP; CLB1-UP; CFC1-UP; CFF1-UP; JMH1-UP; ZDN1-UP; BYR1-UP; CXT1-UP)
- D3K (S/N: JTD1-UP; FFF1-UP; LLL1-UP)
- D3K2 (S/N: GAE1-UP; KFF1-UP; KLL1-UP)
- D4G (S/N: FDC1-UP; HYD1-UP; CFN1-UP; TLX1-UP)
- D4K (S/N: MMM1-UP; RRR1-UP)
- D4K2 (S/N: KMM1-UP; KRR1-UP)
- D5G (S/N: WGB1-UP; RSC1-UP; CLF1-UP; D5G1-UP; RKG1-UP; FDH1-UP; DKT1-UP; CLW1-UP; FDW1-UP)
- D5K (S/N: JLF1-UP; WWW1-UP; YYY1-UP)
- D5K2 (S/N: TRF1-UP; KWW1-UP; KYY1-UP)
- D5R (S/N: D5L1-UP; D5X1-UP)
- D5R2 (S/N: R5A1-UP; WRE1-UP; WDZ1-UP)
- D6K (S/N: DHA1-UP; NCF1-UP; HMG1-UP; FBH1-UP)
- D6K2 (S/N: MXK1-UP; DFR1-UP; JTR1-UP; RPR1-UP; WMR1-UP; RST1-UP)
- D6N (S/N: SC61-UP; PBA1-UP; LJR1-UP; PER1-UP; GHS1-UP; P5T1-UP; MLW1-UP)
- D6R2 (S/N: PPP1-UP; SSS1-UP; TTT1-UP)
- D6T (S/N: 2D21-UP; CR31-UP; 2B31-UP; MB51-UP; AK71-UP; MH71-UP; CG81-UP; 7C91-UP; SGA1-UP; KSB1-UP; ZJB1-UP; JZC1-UP; DTD1-UP; RAD1-UP; STE1-UP; EJJ1-UP; SLJ1-UP; GMK1-UP; RRK1-UP; JML1-UP; MEL1-UP; JNM1-UP; TSM1-UP; WLM1-UP; WRN1-UP; K1R1-UP; KMR1-UP; PLR1-UP; WES1-UP; HYT1-UP; SGT1-UP; JRW1-UP; RCW1-UP; NDY1-UP; TMY1-UP; HTZ1-UP; SGZ1-UP)
- D7E (S/N: HKA1-UP; KZA1-UP; TJA1-UP; MDB1-UP; SCG1-UP; SSH1-UP; TAN1-UP; JDP1-UP; LTW1-UP)
- D8R (S/N: JR81-UP; DWJ1-UP)
- D8T (S/N: JJ51-UP; MB81-UP; J8B1-UP; FMC1-UP; MLN1-UP; FCT1-UP; JET1-UP; KPZ1-UP)
- D8T Series 2 (S/N: AW41-UP)
- D9T (S/N: TWG1-UP; RJS1-UP; REX1-UP)
- D3K (S/N: JTD1-UP; FFF1-UP; LLL1-UP)
- Wheel Feller Buncher
- HA771 (S/N: HAF1-UP)
- HA871 (S/N: HAG1-UP)
- Wheel Tractor-Scraper
- 621F (S/N: 4SK1-UP)
- 621G (S/N: DBB1-UP; DXB1-UP; CEN1-UP; ALP1-UP)
- 623G (S/N: DBC1-UP; CES1-UP; ARW1-UP; CEW1-UP; DBY1-UP)
- 627F (S/N: 1DL1-UP)
- 627G (S/N: DBD1-UP; AXF1-UP; CEX1-UP)
- 631E (S/N: 1AB1-UP)
- 631G (S/N: DFA1-UP; DXE1-UP; AWK1-UP; CLR1-UP)
- 633E Series II (S/N: 2PS1-UP)
- 637E (S/N: 1FB1-UP)
- 637G (S/N: CEH1-UP; DFJ1-UP; AXT1-UP)
- 651E (S/N: 4YR1-UP; 5XR1-UP; 88Z1-UP)
- 657E (S/N: 6MB1-UP; 5YR1-UP; 6PR1-UP; 7KR1-UP; 86Z1-UP)
- 657G (S/N: A4G1-UP)
- 621G (S/N: DBB1-UP; DXB1-UP; CEN1-UP; ALP1-UP)
Introduction
Revision | Summary of Changes in REHS9390 |
09 | Updated effectivity. |
08 | Added new Track-Type Tractor serial number prefixes JJ5 and DWJ to document. |
07 | Added new Track-Type Tractor serial number prefixes 2B3, AK7, SGZ, 2D2, 7C9, and K1R to document. |
06 | Updated Value in Table 21. |
Added Blank Specifications Table. | |
05 | Added new Track-Type Tractor serial number prefixes MB8, JR8, NDY, MB5, JML, HYT, MH7, and JNM to document. |
Added new Rotary Drill serial number prefixes DN9, DR4, DR3, DT8, and DR2 to document. | |
Added new 465-2614 Piston Pump Gp. to document. | |
Added new 465-2613 Piston Pump Gp. to document. | |
Added new 465-2612 Piston Pump Gp. to document. | |
Added new 465-2611 Piston Pump Gp. to document. | |
04 | Added new 475-6744 Piston Pump Gp. to document. |
Added new 498-1485 Piston Pump Gp. to document. | |
Added new 498-1486 Piston Pump Gp. to document. | |
Added new Asphalt Paver serial number prefixes NRG and NTT to document. | |
03 | Updated Tables in Test Specifications. |
02 | Updated All Tables in Test Specifications. |
01 | Added new 453-3635 Piston Pump Gp. to document. |
Added new Pipelayer serial number prefixes P72 and P73 to document. | |
00 | New document. |
© 2017 Caterpillar All Rights Reserved. This guideline is for the use of Caterpillar Dealers only. Unauthorized use of this document or the proprietary processes therein without permission may be violation of intellectual property law. Information contained in this document is considered Caterpillar: Confidential Yellow.
This Special Instruction includes test procedures for piston pumps. This Special Instruction also provides specifications. The technician should have a good understanding of hydraulic piston pumps. The technician should be educated in the operation of the hydraulic test bench. The test benches in this document are available through the Caterpillar Service Tool Division. Gather all necessary tooling before you need to hook up the pump. Some of the required tooling appears in a table at the end of this document. There are many possible variations of tooling that could be used. Not every possible variation can be listed.
For technical questions when using this document, work with your Dealer Technical Communicator (TC).
To report suspected errors, inaccuracies, or suggestions regarding the document, submit a form for feedback in the Service Information System (SIS Web) interface.
Canceled Part Numbers and Replaced Part Numbers
This document may not include all Canceled part numbers and replaced part numbers. Use NPR on SIS for information about Canceled part numbers and replaced part numbers. NPR will provide the current part numbers for replaced parts.
Safety
Illustration 1 | g02139237 |
Personal injury or death can result from improperly checking for a leak. Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death. If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury. |
Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin. |
Pump test pressures in this guideline may exceed the normal operating range of the hydraulic test hoses utilized when connecting the tested pump to the test bench. However, the order of magnitude of these pressures is significantly below the burst strength of the Caterpillar "XT6" product. High pressure oil can escape through improperly assembled hoses and fittings. High pressure oil can also escape through poorly maintained hoses and fittings. High pressure oil may also leak through hose that has become damaged over the life of the hose due to the pressure levels that occur during test bench operation. Personal injury or death can result from improper hose & fitting inspection or improper hose replacement procedures. Escaping fluid under pressure can penetrate body tissue causing serious injury, and possible death. Thoroughly inspect all testing hoses, fittings, and quick disconnects prior to any testing operation. Check the assembly date tag or hose assembly log date for a hose life indicator. Replace all Test Bench hoses at a minimum of every 2 years or earlier if the hose or fittings appear to be damaged. |
Summary
This procedure is specific to the type of pump and the type of control. Refer to the test specifications and the tooling at the end of this document.
Note: A paper copy of this document may not be the latest version. Go to the Service Information System (SIS) to view the latest version.
References
References | |
---|---|
Media Number | Title |
REHS1761 | Required Tooling for Bench Testing Hydraulic Components |
SEBF8810 | Hydraulic Pump, Motor, and Cylinder Bench Test Procedure Reference Manual |
SEHS8892 | Operating Instructions for Caterpillar 1U-9400 Series Hydraulic Test Center |
NEHS0563 | Tool Operating Manual for 9U-5000 Series Hydraulic Test Bench |
Connections for the Caterpillar Hydraulic Test Center
Illustration 2 | g01140178 |
Connections for the test center (1) Flow control for discharge (2) F3 Flow meter inlet (3) F4 Flow meter inlet (4) Oil supply from the auxiliary pump (5) F3 inlet for the flow meter with flow limiter (6) F3 outlet for the flow meter with pressure control (7) Load sensing pressure (8) Signal pressure (9) F4 outlet for the flow meter (10) Return to tank (11) Connections for case drain (12) Oil supply |
Illustration 3 | g01140179 |
Control and gauges for the test center (13) Meter for speed and torque (14) Gauge for signal pressure (15) Control for signal pressure (16) Pressure gauge for auxiliary pump (17) Auxiliary pump flow (18) F3 discharge pressure gauge (19) F3 discharge flow (20) F4 discharge pressure gauge (21) F4 discharge flow (22) Auxiliary pump flow control (23) F3 margin pressure (24) F3 Load control for discharge pressure (25) F4 Load control for discharge pressure |
Connections for the Caterpillar Hydraulic Test Bench
Illustration 4 | g01140180 |
Connections for the test bench (26) Flow meter 1 loop and flow meter 2 loop (27) Oil supply |
Illustration 5 | g01140183 |
Connections for the Test Bench (28) Flow meter 2 loop (29) Flow meter 1 loop (30) Flow meter 2 outlet (31) Signal pressure line (32) Flow meter 2 inlet (33a) Flow meter 1 outlet (33b) Auxiliary oil supply outlet (34) Auxiliary oil supply inlet (35) "Flow meter 1" inlet |
Illustration 6 | g01140185 |
Control and gauges for the test bench (36) Auxiliary oil supply pressure (37) Signal pressure (38) Control for signal pressure (39) Flow meter 1 discharge pressure (40) Control for auxiliary oil supply pressure (41) Flow meter 2 discharge pressure (42) Auxiliary oil supply control (43) Flow meter 2 discharge flow (44) Discharge flow for auxiliary pump (45) Flow meter 1 discharge flow (46) Flow meter 1 load control (47) Speed and direction control (48) Flow meter 2 load control |
Pump Illustrations
This type of pump is manufactured in several configurations shown in Illustrations 7 and 8. Although the configurations differ in appearance, they will be tested the same. Use Illustrations 7 and 8 for identifying port locations during "Pump Setup".
Illustration 7 | g03850422 |
Port locations for pumps with adjacent discharge ports. (49) Gauge port for stroking pressure (50) Connector for electrical solenoid (51) Adjustment screw for hydraulic zero (52) Suction port for charge pump (53) Pump discharge port (54) Pump discharge port (55) Case drain port (56) Connector for electrical solenoid (57) Adjustment screw for mechanical zero (58) Gauge port for stroking pressure (59) Return port for charge pump (60) Adjustment screw for high-pressure cut (61) Discharge port for charge pump (62) Gauge port for discharge pressure (63) Gauge port for discharge pressure (64) Gauge port for charge pressure |
Illustration 8 | g03850423 |
Port locations for pumps with opposing discharge ports. (49) Gauge port for stroking pressure (50) Connector for electrical solenoid (51) Adjustment screw for hydraulic zero (52) Suction port for charge pump (53) Pump discharge port (54) Pump discharge port (55) Case drain port (56) Connector for electrical solenoid (57) Adjustment screw for mechanical zero (58) Gauge port for stroking pressure (59) Return port for charge pump (60) Adjustment screw for high-pressure cut (61) Discharge port for charge pump (62) Gauge port for discharge pressure (63) Gauge port for discharge pressure (64) Gauge port for charge pressure (77) (Y) control pressure port (may not be present) |
Illustration 9 | g03852180 |
Hydraulic schematic for pumps with return port for charge pump (59) ( 49) Gauge port for stroking pressure (50) Connector for electrical solenoid (51) Adjustment screw for hydraulic zero (52) Suction port for charge pump (53) Pump discharge port (54) Pump discharge port (55) Case drain port (56) Connector for electrical solenoid (57) Adjustment screw for mechanical zero (58) Gauge port for stroking pressure (59) Return port for charge pump (60) Adjustment screw for high-pressure cut (61) Discharge port for charge pump (62) Gauge port for discharge pressure (63) Gauge port for discharge pressure (64) Gauge port for charge pressure |
Illustration 10 | g03852546 |
Hydraulic schematic for pumps without return port for charge pump (59). Instead, use gauge port for charge pressure (64) to return charge oil flow. (49) Gauge port for stroking pressure (50) Connector for electrical solenoid (51) Adjustment screw for hydraulic zero (52) Suction port for charge pump (53) Pump discharge port (54) Pump discharge port (55) Case drain port (56) Connector for electrical solenoid (57) Adjustment screw for mechanical zero (58) Gauge port for stroking pressure (60) Adjustment screw for high-pressure cut (61) Discharge port for charge pump (62) Gauge port for discharge pressure (63) Gauge port for discharge pressure (64) Gauge port for charge pressure |
Illustration 11 | g03856426 |
Hydraulic schematic for pumps with (77) (Y) control pressure port. Test Specifications will indicate if port (77) is present. (49) Gauge port for stroking pressure (50) Connector for electrical solenoid (51) Adjustment screw for hydraulic zero (52) Suction port for charge pump (53) Pump discharge port (54) Pump discharge port (55) Case drain port (56) Connector for electrical solenoid (57) Adjustment screw for mechanical zero (58) Gauge port for stroking pressure (60) Adjustment screw for high-pressure cut (61) Discharge port for charge pump (62) Gauge port for discharge pressure (63) Gauge port for discharge pressure (64) Gauge port for charge pressure (77) (Y) control pressure port |
Illustration 12 | g01435070 |
|
Illustration 13 | g01348031 |
(66) High-pressure port (67) High-pressure outlet (68) High-pressure port (69) Low-pressure inlet |
Illustration 14 | g01348036 |
(70) Inlet from flow meter loop (71) Outlet "to rectifier block" (72) Water inlet (73) Water outlet |
Illustration 15 | g01348034 |
(74) Pressure gauge (75) Red transducer (76) Blue transducer |
Note: The accuracy of the mechanical zero position and the hydraulic zero position is crucial. The use of the 198-4240 Electric Pressure Gauge Group is Highly recommended.
Pump Setup
Note: A power supply is required to operate the solenoid. The power supply should be capable of delivering 0 mA to 1200 mA with an infinite setting in that range.
- Install pressure taps in the following test ports:
(49) Gauge port for stroking pressure
(58) Gauge port for stroking pressure
(62) Gauge port for discharge pressure
(63) Gauge port for discharge pressure
- Connect power supply to the connector for electric solenoid (50) or (56).
- Connect pump discharge ports (53) and (54) to the 9U-5902 Rectifier Block high-pressure ports (66) and (68).
- Connect the 9U-5902 Rectifier Block outlet (67) to the flow meter inlet on the test bench.
- Connect the flow meter outlet to the 9U-5398 Heat Exchanger inlet (70) .
- Connect the 9U-5893 Heat Exchanger outlet (71) to the low-pressure return (69) on the 9U-5902 Rectifier Block.
- Connect the red transducer
34500 kPa (5000 psi) (75) or 8T-0860 Pressure Gauge to the pump's gauge ports for discharge pressure (62) and (63) . - Some pumps do not have internal charge pumps. Refer to the Test Specifications if the pump that is being tested uses an internal charge pump or an external charge pump. Connect the charge pump suction port (52) to the test bench oil supply for pumps with an internal charge pump. Pumps without an internal charge pump will require auxiliary charge flow supplied to the suction port (52)
- Connect discharge port for charge pump (61) to return port for charge pump (59) or gauge port for charge pressure (64) if port (59) is not present.
- Some pumps require auxiliary pressure supplied to (Y) control pressure port (77). In this case, connect a hose from the auxiliary pressure supply on the test bench to (Y) control pressure port (77) on the pump. Refer to the specifications table for your pump in the Test Specifications section of this document to determine if auxiliary pressure is required. If there is no mention of (Y) control pressure in the specifications table, the pump will not require auxiliary pressure. Refer to Illustration 8 for locating the (Y) control pressure port (77) if necessary.
- Purge all air from the suction line. Loosen the suction hose at the pump until oil leaks from the connection. Tighten the suction hose.
- Fill the pump case with oil. Pour oil directly into case drain port (55) until the case is full. Direct flow from case drain port (55) to test bench reservoir.
- Do not rotate the pump in the wrong direction. The correct direction of rotation will be stated on the pump. The correct direction of rotation will also be in the Test Specifications. The direction of rotation is viewed from the input shaft end. Visually check the pump for proper rotation.
Adjustment for Mechanical Zero Position
- Turn the load control on the test bench completely clockwise to control the pump discharge pressure. Start rotating the pump at the value in Step 1 of the Test Specifications. Be sure to sustain charge pump flow to the pump in Steps 1 through 5 of the Adjustment for Hydraulic Zero. Vent the ports for the stroking pressure (49) and (58) to the atmosphere. This will equalize the pressure on the servo spool. Install pressure gauges on ports (62) and (63). Turn the load control on the test bench completely clockwise to control the pump discharge pressure. If the mechanical zero adjustment is incorrect, a discharge pressure higher than the charge pressure may occur.
Note: If the mechanical zero is unable to be set correctly, the hydraulic zero may be too far out of adjustment. In this case it will be necessary to set the hydraulic zero within 300 kPa (43.5 psi) using the procedure "Adjustment for Hydraulic Zero Position". Try to set the mechanical zero again. This may need to repeated several times to correctly achieve the mechanical zero adjustment. After the mechanical zero is set, proceed to "Adjustment for Hydraulic Zero Position". For the final hydraulic zero adjustment, set the hydraulic zero within 21 kPa (3 psi)
Note: Some pumps require auxiliary pressure supplied to (Y) control pressure port (77). Refer to the specifications table for your pump in the Test Specifications section of this document to determine if auxiliary pressure is required. If there is no mention of (Y) control pressure in the specifications table, the pump will not require auxiliary pressure. Refer to Illustration 8 for locating the (Y) control pressure port (77) if necessary.
- Turn the adjustment screw for the mechanical centering (57) clockwise. Continue to turn until a pressure of 200 psi above charge pressure is achieved. This pressure may be seen on the gauge port for the system pressure B (62) or gauge port for the system pressure A (63). Mark the position of the adjustment screw for the mechanical centering (57).
- Turn adjustment screw for the mechanical centering (57) counterclockwise until pressure increases on gauge ports (62) or (63). Mark the position of the adjustment screw for the mechanical centering (57).
- A mark should be placed halfway between position one and position two. Turn the adjustment screw for the mechanical centering (57) to the midpoint of both marks. There should be less than a
34.5 kPa (5 psi) pressure differential between pump gauge ports (62) and (63). - Stop rotating the pump. Turn the load control on the test bench for pump discharge pressure counterclockwise. Allow the discharge pressure of the pump to decrease. Disconnect pressure gauges from ports (62) and (63).
Adjustment for Hydraulic Zero Position
- Connect two blue transducers
3450 (500 psi) or connect two6000 kPa (870 psi) 8T-0856 Pressure Gauges into both gauge ports for stroking pressure (49) and (58). - Start rotating the pump to the value listed in Step 1 of the Test Specifications. Turn the load control for the pump discharge pressure clockwise. This will allow pump discharge pressure to increase in the following steps.
Note: Some pumps require auxiliary pressure supplied to (Y) control pressure port (77). Refer to the specifications table for your pump in the Test Specifications section of this document to determine if auxiliary pressure is required. If there is no mention of (Y) control pressure in the specifications table, the pump will not require auxiliary pressure. Refer to Illustration 8 for locating the (Y) control pressure port (77) if necessary.
- Adjust the adjustment screw for hydraulic zero (51) until the pressure at the gauge ports for the stroking pressure (49) and (58) differ by less than
21 kPa (3 psi) .Note: Do not turn the adjustment screw for the hydraulic zero (51) more than 90 degrees in either direction.
- Turn the load control for the pump discharge pressure counterclockwise. This will allow pump discharge pressure to decrease. Stop rotating the pump and allow pump pressure to dissipate. Disconnect the pressure gauges that are connected to the gauge ports for stroking pressure (49) and (58).
Test Procedure
Note: The steps in the procedure correlate with the steps under the Test Specifications according to your specific part number.
The contamination level of the hydraulic oil in the test bench should be ISO 16/13 or better. The oil in the test bench should be one of the following.
- SAE 10W at
50 °C (122 °F) or - Mobil DTE-11 at
46 °C (115 °F)
Illustration 16 | g01143449 |
Illustration 17 | g01143458 |
- Start rotating the pump according to the RPM in Step 1 of the Test Specifications. Pumps without a charge pump will require auxiliary charge flow according to the value in Step 1 of the Test Specifications. Verify the flow rates and listen for abnormal noise. Verify that all connections are secure. Verify that all connections are tight. Check for leaks around shaft seals. Check for leaks around control valves. Check the gauge port for the charge pressure (64). Compare the actual charge pressure with the value in Step 1 of the Test Specifications. If the charge pressure is not within the Test Specifications, adjust the charge relief valve. Adjust the charge relief valve by turning the adjustment screw clockwise or counterclockwise accordingly. Run the pump for at least 5 minutes to raise the temperature of the oil and purge the system of air.
Note: The pump has two separate solenoids. Test one solenoid at a time, then repeat steps 2 through 5 of the Test Procedure to test the other solenoid.
Note: Some pumps require auxiliary pressure supplied to (Y) control pressure port (77). Refer to the specifications table for your pump in the Test Specifications section of this document to determine if auxiliary pressure is required. If there is no mention of (Y) control pressure in the specifications table, the pump will not require auxiliary pressure. Refer to Illustration 8 for locating the (Y) control pressure port (77) if necessary.
- Slowly increase the pump RPM to the value in Step 2 of the Test Specifications. Increase the signal current to solenoid (50) or (56) according to the value in Step 2 of the Test Specifications. This is the point of upstroke of the pump. The pump operation or the control of the signal pressure may not be operating properly if the actual discharge flow is not correct.
Note: Some flow meters may not be able to read discharge flows at this level. Slowly increase signal current to a value that is higher than the value in Step 2 of the Test Specifications if the flow meter does not register the flow. Continue until the flow begins to register.
- Increase the signal current to (50) or (56) to the value in Step 3 of the Test Specifications. The pump should be fully upstroked at this time. Record actual pump flow. The pump or the control for the proportional solenoid valve may not be mechanically feasible if the actual flow is not equal to the value in Step 3 of the Test Specifications.
- Increase pump discharge pressure to the value in Step 4 of the Test Specifications. Measure pump leakage at this point. Calculate the total loss. The pump may not be mechanically feasible if the total loss is higher than the allowable value in Step 4 of the Test Specifications.
Subtract the discharge flow that was recorded in Step 4 of the Test Procedure from the discharge flow that was recorded in Step 3 of the Test Procedure to find the total loss.
Example: "Step 3 flow"
162 L/min (42.8 US gpm) - "Step 4 flow"158 L/min (41.7 US gpm) = "total loss"4 L/min (1.1 US gpm) . The "max. allowable loss" is7.2 L/min (1.9 US gpm) .The pump in the example is acceptable because the actual total loss is less than the maximum allowable loss.
Show/hide tablePump test pressures in this guideline may exceed the normal operating range of the hydraulic test hoses utilized when connecting the tested pump to the test bench. However, the order of magnitude of these pressures is significantly below the burst strength of the Caterpillar XT6 product.
High pressure oil can escape through improperly assembled hoses and fittings. High pressure oil can also escape through poorly maintained hoses and fittings. High pressure oil may also leak through hose that has become damaged over the life of the hose due to the pressure levels that occur during test bench operation.
Personal injury or death can result during adjustment of the high pressure relief valve if recommended hose maintenance practices are not followed. Escaping fluid under pressure can penetrate body tissue causing serious injury, and possible death.
Adjustment of the high pressure cut or pressure override valve shall only be performed when the pump is operating at a zero discharge pressure condition. Continuation of the pump test procedure can be resumed when this high pressure adjustment is completed.
- Slowly increase the pumps discharge pressure to the value in Step 5 of the Test Specifications. If the actual discharge pressure is not within the specification, then turn the adjustment screw for high pressure cut (60) until the actual high-pressure cut value is equal to the value in Step 5 of the Test Specifications. The discharge flow should be zero when the high-pressure cut is reached.
Repeat Steps 2 through 5 of the Test Procedure by connecting the power supply to the opposite connector for electrical solenoid (50) or (56).
Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin. |
Reduce RPM and all pressures to zero. Remove the component from the test bench. Drain the oil from the pump. Cap all ports or plug all ports.
Note: Crossover relief valves are not preset from factory. If crossover relief valves are replaced, they must be adjusted while installed on the machine. See Testing and Adjusting manual for specific machine.
Test Specifications
Part Number | _________________________ | ||||
Rotation | _________________________ | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | _________________________ | _________________________ | _________________________ | _________________________ | _________________________ |
Signal Current mA | _________________________ | _________________________ | _________________________ | _________________________ | _________________________ |
Discharge Pressure kPa (psi) | _________________________ | _________________________ | _________________________ | _________________________ | _________________________ |
Discharge Flow liter per minute (gpm) | _________________________ | _________________________ | _________________________ | _________________________ | _________________________ |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | _________________________ | - | ||
Charge Pressure kPa (psi) | _________________________ | _________________________ | _________________________ | _________________________ | _________________________ |
Auxiliary Charge Flow liter per minute (gpm) | _________________________ | _________________________ | _________________________ | _________________________ | _________________________ |
Part Number | 109-5752 | ||||
Canceled replaced by |
Part Number | 109-5754 | ||||
---|---|---|---|---|---|
Rotation | Counterclockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 800 |
Signal Current mA | 0 | 200 | 600 | 600 | 600 |
Discharge Pressure kPa (psi) | 2820 (409) (1) | 2820 (409)(1) | 2820 (409)(1) | 37260 (5400) | 41400 (6000) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 125 (33) | 125 (33) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 5 (1.3) | - | ||
Charge Pressure kPa (psi) | 2820 (409) | 2820 (409 | 2820 (409) | 2820 (409) | 2820 (409) |
Auxiliary Charge Flow liter per minute (gpm) | 28.3 (7.5) (External) | 28.3 (7.5) (External) | 28.3 (7.5) (External) | 28.3 (7.5) (External) | 28.3 (7.5) (External) |
(1) | Discharge pressure equals charge pressure. |
Part Number | 137-5787 | ||||
Rotation | Counterclockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 600 |
Signal Current mA | 0 | 200 | 600 | 600 | 600 |
Discharge Pressure kPa (psi) | 2300 (333.6)(1) | 2300 (333.6)(1) | 2300 (333.6)(1) | 35550 (5150) | 39500 (5730) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 125 (33) | 125 (33) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 5 (1.3) | - | ||
Charge Pressure kPa (psi) | 2300 (333.6) | 2300 (333.6) | 2300 (333.6) | 2300 (333.6) | 2300 (333.6) |
Auxiliary Charge Flow liter per minute (gpm) | 28.3 (7.5) (External) | 28.3 (7.5) (External) | 28.3 (7.5) (External) | 28.3 (7.5) (External) | 28.3 (7.5) (External) |
(1) | Discharge pressure equals charge pressure |
Part Number | 137-5788 |
Canceled replaced by |
Part Number | |||||
Rotation | Counterclockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 600 |
Signal Current mA | 0 | 200 | 600 | 600 | 600 |
Discharge Pressure kPa (psi) | 2820 (409)(1) | 2820 (409)(1) | 2820 (409)(1) | 32850 (4760) | 36500 (5290) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 180 (47.6) | 180 (47.6) Max | 0 |
Pump Loss Efficiency lpm (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 7.2 (1.9) | - | ||
Charge Pressure kPa (psi) | 2820 (409) | 2820 (409) | 2820 (409) | 2820 (409) | 2820 (409) |
Auxiliary Charge Flow lpm (gpm) | 39.8 (10.5) (External) | 39.8 (10.5) (External) | 39.8 (10.5) (External) | 39.8 (10.5) (External) | 39.8 (10.5) (External) |
(1) | Discharge pressure equals charge pressure. |
Part Number | |||||
Rotation | Counterclockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 500 |
Signal Current mA | 0 | 200 | 600 | 600 | 600 |
Discharge Pressure kPa (psi) | 2500 (362)(1) | 2500 (362)(1) | 2500 (362) (1) | 35400 (5100) | 39300 (5700) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 250 (66) | 250 (66) Max | 0 |
Pump Loss Efficiency lpm (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 10 (2.6) | - | ||
Charge Pressure kPa (psi) | 2500 (362) | 2500 (362 | 2500 (362) | 2500 (362) | 2500 (362) |
Auxiliary Charge Flow liter per minute (gpm) | 52.4 (13.8) (External) | 52.4 (13.8) (External) | 52.4 (13.8) (External) | 52.4 (13.8) (External) | 52.4 (13.8) (External) |
(1) | Discharge pressure equals charge pressure |
Part Number | |||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 600 |
Signal Current mA | 0 | 400 | 1200 | 1200 | 1200 |
Discharge Pressure kPa (psi) | 2300 (333.6)(1) | 2300 (333.6)(1) | 2300 (333.6)(1) | 39600 (5750) | 44000 (6380) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 125 (33) | 125 (33) Max | 0 |
Pump Loss Efficiency lpm (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 5 (1.3) | - | ||
Charge Pressure kPa (psi) | 2300 (333.6) | 2300 (333.6) | 2300 (333.6) | 2300 (333.6) | 2300 (333.6) |
Auxiliary Charge Flow liter per minute (gpm) | 28.3 (7.5) (External) | 28.3 (7.5) (External) | 28.3 (7.5) (External) | 28.3 (7.5) (External) | 28.3 (7.5) (External) |
(1) | Discharge pressure equals charge pressure |
Part Number | 176-1745 |
See Part Numbers |
Part Number | 176-1746 | ||||
See Part Numbers |
Part Number | 180-0459 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 400 | 1200 | 1200 | 1200 |
Discharge Pressure kPa (psi) | 2000 (290)(1) | 2000 (290)(1) | 2000 (290)(1) | 41400 (6000) | 46000 (6700) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 71 (18.8) | 71 (18.8) Max | 0 |
Pump Loss Efficiency lpm (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 2.84 (0.75) | - | ||
Charge Pressure kPa (psi) | 2000 (290) | 2000 (290 | 2000 (290) | 2000 (290) | 2000 (290) |
Auxiliary Charge Flow liter per minute (gpm) | 19.6 (5.2) (External) | 19.6 (5.2) (External) | 19.6 (5.2) (External) | 19.6 (5.2) (External) | 19.6 (5.2) (External) |
(1) | Discharge pressure equals charge pressure |
Part Number | 194-3253 |
See Part Number |
Part Number | 198-5477 | ||||
Rotation | Counterclockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 200 | 600 | 600 | 600 |
Discharge Pressure kPa (psi) | 3000 (435)(1) | 3000 (435)(1) | 3000 (435)(1) | 36000 (5220) | 40000 (5800) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 90 (23.78) | 90 (23.78) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 6.3 (1.6) | - | ||
Charge Pressure kPa (psi) | 3000 (435) | 3000 (435) | 3000 (435) | 3000 (435) | 3000 (435) |
Charge Flow liter per minute (gpm) | 15.5 (4.1) (Internal) | 19.6 (5.18) (Internal) | 19.6 (5.18) (Internal) | 19.6 (5.18) (Internal) | 19.6 (5.18) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 199-1062 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 500 | 1605 | 1605 | 1605 |
Discharge Pressure kPa (psi) | 2500 (363)(1) | 2500 (363)(1) | 2500 (363)(1) | 39600 (5750) | 44000 (6400) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 56 (14.8) | 56 (14.8) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 4 (1) | - | ||
Charge Pressure kPa (psi) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) |
Charge Flow liter per minute (gpm) | 8.7 (2.3) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 199-1063 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 500 | 1650 | 1650 | 1650 |
Discharge Pressure kPa (psi) | 2500 (363)(1) | 2500 (363)(1) | 2500 (363)(1) | 39600 (5750) | 44000 (6400) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 56 (14.8) | 56 (14.8) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 4 (1.0) | - | ||
Charge Pressure kPa (psi) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) |
Charge Flow liter per minute (gpm) | 8.7 (2.3) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 199-1064 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 500 | 1650 | 1650 | 1650 |
Discharge Pressure kPa (psi) | 2500 (363)(1) | 2500 (363)(1) | 2500 (363)(1) | 39600 (5750) | 44000 (6400) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 56 (14.8) | 56 (14.8) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 4 (1.0) | - | ||
Charge Pressure kPa (psi) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) |
Charge Flow liter per minute (gpm) | 8.7 (2.3) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 202-7850 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 400 | 1200 | 1200 | 1200 |
Discharge Pressure kPa (psi) | 2000 (290)(1) | 2000 (290)(1) | 2000 (290)(1) | 41400 (6000) | 46000 (6870) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 90 (23.8) | 90 (23.8) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 6.3 (1.6) | - | ||
Charge Pressure kPa (psi) | 2000 (290) | 2000 (290) | 2000 (290) | 2000 (290) | 2000 (290) |
Auxiliary Charge Flow liter per minute (gpm) | 19.6 (5.2) (External) | 19.6 (5.2) (External) | 19.6 (5.2) (External) | 19.6 (5.2) (External) | 19.6 (5.2) (External) |
(1) | Discharge pressure equals charge pressure |
Part Number | 203-6568 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 600 |
Signal Current mA | 0 | 200 | 600 | 600 | 600 |
Discharge Pressure kPa (psi) | 2750 (399)(1) | 2750 (399)(1) | 2750 (399)(1) | 36900 (5350) | 41000 (5950) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 180 (47.6) | 180 (47.6) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 12.6 (3.5) | - | ||
Charge Pressure kPa (psi) | 2750 (399) | 2750 (399) | 2750 (399) | 2750 (399) | 2750 (399) |
Charge Flow liter per minute (gpm) | 31.8 (8.4) (Internal) | 39.8 (10.5) (Internal) | 39.8 (10.5) (Internal) | 39.8 (10.5) (Internal) | 23.8 (6.3) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 205-1823 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 600 |
Signal Current mA | 0 | 400 | 1600 | 1600 | 1600 |
Discharge Pressure kPa (psi) | 2750 (400)(1) | 2750 (400)(1) | 2750 (400)(1) | 37350 (5400) | 41000 (5950) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 125 (33) | 125 (33)Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 9 (2.5) | - | ||
Charge Pressure kPa (psi) | 2750 (400) | 2750 (400) | 2750 (400) | 2750 (400) | 2750 (400) |
Charge Flow liter per minute (gpm) | 18.9 (5.0) (Internal) | 28.3 (7.5) (Internal) | 28.3 (7.5) (Internal) | 28.3 (7.5) (Internal) | 14.4 (3.8) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 214-1093 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 600 |
Signal Current mA | 0 | 400 | 1600 | 1600 | 1600 |
Discharge Pressure kPa (psi) | 2890 (420)(1) | 2890 (420)(1) | 2890 (420)(1) | 37900 (3500) | 42100 (6100) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 180 (47.6) | 180 (47.6) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 12.6 (3.5) | - | ||
Charge Pressure kPa (psi) | 2890 (420) | 2890 (420) | 2890 (420) | 2890 (420) | 2890 (420) |
Charge Flow liter per minute (gpm) | 31.8 (8.4) (Internal) | 39.8 (10.5) (Internal) | 39.8 (10.5) (Internal) | 39.8 (10.5) (Internal) | 23.8 (6.3) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 221-3667 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 500 | 1605 | 1605 | 1605 |
Discharge Pressure kPa (psi) | 2500 (363)(1) | 2500 (363)(1) | 2500 (363)(1) | 39600 (5750) | 44000 (6380) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 71 (18.8) | 71 (18.8) Max | 0 |
Pump Loss Efficiency lpm (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 5 (1.5) | - | ||
Charge Pressure kPa (psi) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) |
Charge Flow liter per minute (gpm) | 11.7 (3.1) (Internal) | 14.9 (4) (Internal) | 14.9 (4) (Internal) | 14.9 (4) (Internal) | 14.9 (4) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 221-3668 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 500 | 1605 | 1605 | 1605 |
Discharge Pressure kPa (psi) | 2500 (363)(1) | 2500 (363)(1) | 2500 (363)(1) | 39600 (5750) | 44000 (6380) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 71 (18.8) | 71 (18.8) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 5 (1.5) | - | ||
Charge Pressure kPa (psi) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) |
Charge Flow lpm (gpm) | 11.7 (3.1) (Internal) | 14.9 (4) (Internal) | 14.9 (4) (Internal) | 14.9 (4) (Internal) | 14.9 (4) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 221-3669 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 500 | 1650 | 1650 | 1650 |
Discharge Pressure kPa (psi) | 2500 (363)(1) | 2500 (363)(1) | 2500 (363)(1) | 39600 (5750) | 44000 (6380) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 71 (18.8) | 71 (18.8) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 5 (1.5) | - | ||
Charge Pressure kPa (psi) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) |
Charge Flow liter per minute (gpm) | 11.7 (3.1) (Internal) | 14.9 (4) (Internal) | 14.9 (4) (Internal) | 14.9 (4) (Internal) | 14.9 (4) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 233-6702 | ||||
Rotation | CW | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 200 | 600 | 600 | 600 |
Discharge Pressure kPa (psi) | 3000 (435)(1) | 3000 (435)(1) | 3000 (435)(1) | 37800 (5500) | 42000 (6090) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 125 (33) | 125 (33) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 9 (2.3) | - | ||
Charge Pressure kPa (psi) | 3000 (435) | 3000 (435) | 3000 (435) | 3000 (435) | 3000 (435) |
Charge Flow liter per minute (gpm) | 22.7 (6.0) (Internal) | 28.3 (7.5) (Internal) | 28.3 (7.5) (Internal) | 28.3 (7.5) (Internal) | 28.3 (7.5) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 236-4668 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 500 | 1605 | 1605 | 1605 |
Discharge Pressure kPa (psi) | 2500 (363)(1) | 2500 (363)(1) | 2500 (363)(1) | 39600 (5750) | 44000 (6380) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 56 (14.8) | 56 (14.8) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 4 (1.0) | - | ||
Charge Pressure kPa (psi) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) |
Charge Flow liter per minute (gpm) | 8.7 (2.3) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 236-4669 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 500 | 1650 | 1650 | 1650 |
Discharge Pressure kPa (psi) | 2500 (363)(1) | 2500 (363)(1) | 2500 (363)(1) | 39600 (5750) | 44000 (6380) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 56 (14.8) | 56 (14.8) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 4 (1.0) | - | ||
Charge Pressure kPa (psi) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) |
Charge Flow liter per minute (gpm) | 8.7 (2.3) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 236-4671 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 500 | 1650 | 1650 | 1650 |
Discharge Pressure kPa (psi) | 2500 (363)(1) | 2500 (363)(1) | 2500 (363)(1) | 39600 (5750) | 44000 (6380) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 56 (14.8) | 56 (14.8) Max | 0 |
Pump Loss Efficiency lpm (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 4 (1.0) | - | ||
Charge Pressure kPa (psi) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) |
Charge Flow liter per minute (gpm) | 8.7 (2.3) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) | 11.1 (2.9) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 243-0103 | ||||
Rotation | Counterclockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 800 |
Signal Current mA | 0 | 200 | 600 | 600 | 600 |
Discharge Pressure kPa (psi) | 3000 (435)(1) | 3000 (435)(1) | 3000 (435)(1) | 37800 (5480) | 42000 (6090) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 125 (33) | 125 (33) Max | 0 |
Pump Loss Efficiency liter per minute(gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 9 (2.5) | - | ||
Charge Pressure kPa (psi) | 3000 (435) | 3000 (435) | 3000 (435) | 3000 (435) | 3000 (435) |
Charge Flow liter per minute (gpm) | 49 (13.0) (Internal) | 62 (16.3) (Internal) | 62 (16.3) (Internal) | 62 (16.3) (Internal) | 49 (13.0) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 249-8600 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 500 | 1500 | 1500 | 1500 |
Discharge Pressure kPa (psi) | 2500 (363)(1) | 2500 (363)(1) | 2500 (363)(1) | 36900 (5350) | 41000 ± 500 (5945 ± 73) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 49 (12.9) | 49 (12.9) Max | 0 |
(Y) Control Pressure kPa (psi) | 2500 (360) | 2500 (360) | 2500 (360) | 2500 (360) | 2500 (360) |
Pump Loss Efficiency lpm (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 4 (1.0) | - | ||
Charge Pressure kPa (psi) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) |
Charge Flow liter per minute (gpm) | 9 (2.3) (Internal) | 11.2 (2.9) (Internal) | 11.2 (2.9) (Internal) | 11.2 (2.9) (Internal) | 11.2 (2.9) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 254-1379 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 800 |
Signal Current mA | 0 | 500 | 1500 | 1500 | 1500 |
Discharge Pressure kPa (psi) | 2650 (385)(1) | 2650 (385) (1) | 2650 (385)(1) | 37000 (5400) | 41150 (5968) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 40.1 (10.6) | 40.1 (10.6) | 0 |
Pump Loss Efficiency liter per minute(gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 3 (0.8) | - | ||
Charge Pressure kPa (psi) | 2650 (385) | 2650 (385) | 2650 (385) | 2650 (385) | 2650 (385) |
Charge Flow liter per minute (gpm) | 6.9 (1.8) (Internal) | 8.6 (2.3) (Internal) | 8.6 (2.3) (Internal) | 8.6 (2.3) (Internal) | 6.9 (1.8) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 264-3172 | ||||
Rotation | Counterclockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 800 |
Signal Current mA | 0 | 200 | 600 | 600 | 600 |
Discharge Pressure kPa (psi) | 3000 (435)(1) | 3000 (435)(1) | 3000 (435)(1) | 39000 (5650) | 43300 (6280) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 250 (65.8) | 250 (65.8) Max | 0 |
Pump Loss Efficiency liter per minute(gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 18 (5) | - | ||
Charge Pressure kPa (psi) | 3000 (435) | 3000 (435) | 3000 (435) | 3000 (435) | 3000 (435) |
Charge Flow liter per minute (gpm) | 42 (11) (Internal) | 52 (13.8) (Internal) | 52 (13.8) (Internal) | 52 (13.8) (Internal) | 42 (11) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 264-5069 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 500 | 1500 | 1500 | 1500 |
Discharge Pressure kPa (psi) | 2000 (290)(1) | 2000 (290)(1) | 2000 (290)(1) | 36900 (5350) | 41000 (5946) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 125 (33) | 125 (33) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 9 (2.5) | - | ||
Charge Pressure kPa (psi) | 2000 (290) | 2000 (290) | 2000 (290) | 2000 (290) | 2000 (290) |
Auxiliary Charge Flow liter per minute (gpm) | 28.3 (7.5) (External) | 28.3 (7.5) (External) | 28.3 (7.5) (External) | 28.3 (7.5) (External) | 28.3 (7.5) (External) |
(1) | Discharge pressure equals charge pressure |
Part Number | 269-3128 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 400 | 1200 | 1200 | 1200 |
Discharge Pressure kPa (psi) | 2500 (363)(1) | 2500 (363)(1) | 2500 (363)(1) | 38250 (5550) | 42500 (6165) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 56 (14.8) | 56 (14.8) Max | 0 |
Pump Loss Efficiency lpm (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 4 (1.0) | - | ||
Charge Pressure kPa (psi) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) |
Auxiliary Charge Flow lpm (gpm) | 11.6 (3) (External) | 11.6 (3) (External) | 11.6 (3) (External) | 11.6 (3) (External) | 11.6 (3) (External) |
(1) | Discharge pressure equals charge pressure |
Part Number | 320-8637 | ||||
---|---|---|---|---|---|
Rotation | Counterclockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 500 | 1500 ± 100 | 1500 ± 100 | 1500 ± 100 |
Discharge Pressure kPa (psi) | 3200 (465)(1) | 3200 (465)(1) | 3200 (465)(1) | 37800 (5500) | 42000 (6090) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 56 (14.7) | 56 (14.7) | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 4(1.0) | - | ||
Charge Pressure kPa (psi) | 3200 (465) | 3200 (465) | 3200 (465) | 3200 (465) | 3200 (465) |
Auxiliary Charge Flow liter per minute (gpm) | 12.1 (3.2) (Internal) | 15.5 (4.0) (Internal) | 15.5 (4.0) (Internal) | 15.5 (4.0) (Internal) | 15.5 (4.0) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 325-9773 | ||||
Rotation | Counterclockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 500 | 1500 | 1500 | 1500 |
Discharge Pressure kPa (psi) | 2500 (363)(1) | 2500 (363)(1) | 2500 (363)(1) | 37800 (5500) | 42000 ± 1000 (6090 ± 145) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 71 (18.8) | 71 (18.8) Max | 0 |
Pump Loss Efficiency lpm (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 5 (1.5) | - | ||
Charge Pressure kPa (psi) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) |
Charge Flow liter per minute (gpm) | 15.7 (4.1) (Internal) | 19.6 (4) (Internal) | 19.6 (4) (Internal) | 19.6 (4) (Internal) | 19.6 (4) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 325-9788 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 600 |
Signal Current mA | 0 | 500 | 1500 | 1500 | 1500 |
Discharge Pressure kPa (psi) | 2900 ± 100 (421 ± 15)(1) | 2900 ± 100 (421 ± 15)(1) | 2900 ± 100 (421 ± 15)(1) | 37800 (5500) | 42000 ± 1000 (6090 ± 145) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 125 (33) | 125 (33)Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 9 (2.5) | - | ||
Charge Pressure kPa (psi) | 2900 ± 100 (421 ± 15) | 2900 ± 100 (421 ± 15) | 2900 ± 100 (421 ± 15) | 2900 ± 100 (421 ± 15) | 2900 ± 100 (421 ± 15) |
Charge Flow liter per minute (gpm) | 22.6 (5.0) (Internal) | 28.3 (7.5) (Internal) | 28.3 (7.5) (Internal) | 28.3 (7.5) (Internal) | 17.0 (4.5) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 333-7827 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 600 |
Signal Current mA | 0 | 500 | 1500 | 1500 | 1500 |
Discharge Pressure kPa (psi) | 2900(420)(1) | 2900(420)(1) | 2900(420)(1) | 37800 (5480) | 42000 (6090) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 180 (47.6) | 180 (47.6) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 13 (3.5) | - | ||
Charge Pressure kPa (psi) | 2900(420) | 2900(420) | 2900(420) | 2900(420) | 2900(420) |
Charge Flow liter per minute (gpm) | 31.8 (8.4) (Internal) | 39.8 (10.5) (Internal) | 39.8 (10.5) (Internal) | 39.8 (10.5) (Internal) | 23.8 (6.3) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 340-2106 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 600 |
Signal Current mA | 0 | 500 | 1500 | 1500 | 1500 |
Discharge Pressure kPa (psi) | 3100 (450)(1) | 3100 (450)(1) | 3100 (450)(1) | 36900 (5350) | 41000 ± 1000 (5945 ± 145) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 125 (33) | 125 (33) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 9 (2.5) | - | ||
Charge Pressure kPa (psi) | 3100 (450) | 3100 (450) | 3100 (450) | 3100 (450) | 3100 (450) |
Charge Flow liter per minute (gpm) | 22.4 (5.9) (External) | 28 (7.4) (External) | 28.3 (7.4) (External) | 28 (7.4) (External) | 16.80 (4.4) (External) |
(1) | Discharge pressure equals charge pressure |
Part Number | 355-2401 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 600 |
Signal Current mA | 0 | 500 | 1500 | 1500 | 1500 |
Discharge Pressure kPa (psi) | 3100 (450)(1) | 3100 (450)(1) | 3100 (450)(1) | 36900 (5350) | 41000 ± 1000 (5945 ± 145) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 125 (33) | 125 (33) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 9 (2.5) | - | ||
Charge Pressure kPa (psi) | 3100 (450) | 3100 (450) | 3100 (450) | 3100 (450) | 3100 (450) |
Charge Flow liter per minute (gpm) | 22.4 (5.9) (External) | 28 (7.4) (External) | 28.3 (7.4) (External) | 28 (7.4) (External) | 16.80 (4.4) (External) |
(1) | Discharge pressure equals charge pressure |
Part Number | 358-5018 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 2000 | 2000 | 2000 | 2000 |
Signal Current mA | 0 | 500 | 1500 | 1500 | 1500 |
Discharge Pressure kPa (psi) | 2650±100 (384±15)(1) | 2650±100 (384±15)(1) | 2650±100 (384±15)(1) | 37000 (5350) | 41150 (5970) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 80 (21) | 80 (21) Max | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 6 (1.5) | - | ||
Charge Pressure kPa (psi) | 2650±100 (384±15) | 2650±100 (384±15) | 2650±100 (384±15) | 2650±100 (384±15) | 2650±100 (384±15) |
Charge Flow liter per minute (gpm) | 6.9 (1.8) (Internal) | 17.2 (4.5) (Internal) | 17.2 (4.5) (Internal) | 17.2 (4.5) (Internal) | 17.2 (4.5) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 397-9562 | ||||
Rotation | 1 | 2 | 3 | 4 | 5 |
Step | Clockwise | ||||
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 500 | 1500 | 1500 | 1500 |
Discharge Pressure kPa (psi) | 2500 (363)(1) | 2500 (363)(1) | 2500 (363)(1) | 37800 (5480) | 42000 (6163) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 71 (18.8) | 71 (18.8) | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 5 (1.5) | - | ||
Charge Pressure kPa (psi) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) |
Charge Flow liter per minute (gpm) | 15.6 (4.1) (External) | 19.6 (5.1) (External) | 19.6 (5.1) (External) | 19.6 (5.1) (External) | 19.6 (5.1) (External) |
(1) | Discharge pressure equals charge pressure |
Part Number | 424-4483 | ||||
Rotation | Counterclockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 500 | 1500 | 1500 | 1500 |
Discharge Pressure kPa (psi) | 2500 (363)(1) | 2500 (363)(1) | 2500 (363)(1) | 37800 (5480) | 42000 (6090) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 71 (18.8) | 71 (18.8) | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 5 (1.5) | - | ||
Charge Pressure kPa (psi) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) |
Charge Flow liter per minute (gpm) | 15.6 (4.1) | 19.6 (5.1) | 19.6 (5.1) | 19.6 (5.1) | 19.6 (5.1) |
(1) | Discharge pressure equals charge pressure |
Part Number | 453-3635 | ||||
Rotation | Counterclockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 500 | 1500 | 1500 | 1500 |
Discharge Pressure kPa (psi) | 2500 (363)(1) | 2500 (363)(1) | 2500 (363)(1) | 37800 (5480) | 42000 (6090) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 71 (18.8) | 71 (18.8) | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 5 (1.5) | - | ||
Charge Pressure kPa (psi) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) |
Charge Flow liter per minute (gpm) | 15.6 (4.1) | 19.6 (5.1) | 19.6 (5.1) | 19.6 (5.1) | 19.6 (5.1) |
(1) | Discharge pressure equals charge pressure |
Part Number | 465–2611 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 200 | 600 | 600 | 600 |
Discharge Pressure kPa (psi) | 3100 (460)(1) | 3100 (460)(1) | 3100 (460)(1) | 31050 (4600) | 34500 (5000) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 125 (33) | 125 (33) | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 9 (2.5) | - | ||
Charge Pressure kPa (psi) | 3100 (460) | 3100 (460) | 3100 (460) | 3100 (460) | 3100 (460) |
Charge Flow liter per minute (gpm) | 22.5 (6) | 28.5 (7.5) | 28.5 (7.5) | 28.5 (7.5) | 28.5 (7.5) |
(1) | Discharge pressure equals charge pressure |
Part Number | 465–2612 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 200 | 600 | 600 | 600 |
Discharge Pressure kPa (psi) | 2400 (350)(1) | 2400 (350)(1) | 2400 (350)(1) | 31050 (4600) | 34500 (5000) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 125 (33) | 125 (33) | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 9 (2.5) | - | ||
Charge Pressure kPa (psi) | 2400 (350) | 2400 (350) | 2400 (350) | 2400 (350) | 2400 (350) |
Charge Flow liter per minute (gpm) | 22.5 (6) | 28.5 (7.5) | 28.5 (7.5) | 28.5 (7.5) | 28.5 (7.5) |
(1) | Discharge pressure equals charge pressure |
Part Number | 465–2613 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 200 | 600 | 600 | 600 |
Discharge Pressure kPa (psi) | 2400 (350)(1) | 2400 (350)(1) | 2400 (350)(1) | 31050 (4600) | 34500 (5000) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 125 (33) | 125 (33) | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 9 (2.5) | - | ||
Charge Pressure kPa (psi) | 2400 (350) | 2400 (350) | 2400 (350) | 2400 (350) | 2400 (350) |
Charge Flow liter per minute (gpm) | 22.5 (6) | 28.5 (7.5) | 28.5 (7.5) | 28.5 (7.5) | 28.5 (7.5) |
(1) | Discharge pressure equals charge pressure |
Part Number | 465–2614 | ||||
Rotation | Clockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 200 | 600 | 600 | 600 |
Discharge Pressure kPa (psi) | 2800 (425)(1) | 2800 (425)(1) | 2800 (425)(1) | 31050 (4600) | 34500 (5000) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 180 (48) | 180 (48) | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 13 (3.5) | - | ||
Charge Pressure kPa (psi) | 2800 (425) | 2800 (425) | 2800 (425) | 2800 (425) | 2800 (425) |
Charge Flow liter per minute (gpm) | 32 (8.5) | 39.9 (10.5) | 39.9 (10.5) | 39.9 (10.5) | 39.9 (10.5) |
(1) | Discharge pressure equals charge pressure |
Part Number | 475-6744 |
See Part Numbers 498–1485 and 498-1486 |
Part Number | 498-1485 | ||||
Rotation | CW | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 400 | 1200 | 1200 | 1200 |
Discharge Pressure kPa (psi) | 2500 (363)(1) | 2500 (363)(1) | 2500 (363)(1) | 37800 (5550) | 42500 (6150) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 56 (14.8) | 56 (14.8) | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 4 (1) | - | ||
Charge Pressure kPa (psi) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) |
Charge Flow liter per minute (gpm) | 12 (3) | 15.1 (4) (External) | 15.1 (4) (External) | 15.1 (4) (External) | 15.1 (4) (External) |
(1) | Discharge pressure equals charge pressure |
Part Number | 498-1486 | ||||
Rotation | CW | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 1000 |
Signal Current mA | 0 | 400 | 1200 | 1200 | 1200 |
Discharge Pressure kPa (psi) | 2500 (363)(1) | 2500 (363)(1) | 2500 (363)(1) | 37800 (5550) | 42500 (6150) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 56 (14.8) | 56 (14.8) | 0 |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 4 (1) | - | ||
Charge Pressure kPa (psi) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) | 2500 (363) |
Charge Flow liter per minute (gpm) | 12 (3) | 15.1 (4) (Internal) | 15.1 (4) (Internal) | 15.1 (4) (Internal) | 15.1 (4) (Internal) |
(1) | Discharge pressure equals charge pressure |
Part Number | 6E-5845 | ||||
Rotation | Counterclockwise | ||||
Step | 1 | 2 | 3 | 4 | 5 |
RPM | 800 | 1000 | 1000 | 1000 | 600 |
Signal Current mA | 0 | 200 | 600 | 600 | 600 |
Discharge Pressure kPa (psi) | 2820 (409)(1) | 2820 (409)(1) | 2820 (409)(1) | 32850 (4750) | 36500 (5295) |
Discharge Flow liter per minute (gpm) | 0 | 1 (0.26) | 180 (47.6) | 180 (47.6) Max | - |
Pump Loss Efficiency liter per minute (gpm) | Subtract the actual Step 4 Discharge Flow from the actual Step 3 Discharge Flow. This is the Total Loss. | 12.6 (3.5) | - | ||
Charge Pressure kPa (psi) | 2820 (409) | 2820 (409) | 2820 (409) | 2820 (409) | 2820 (409) |
Charge Flow liter per minute (gpm) | 39.8 (10.5) (External) | 39.8 (10.5) (External) | 39.8 (10.5) (External) | 39.8 (10.5) (External) | 39.8 (10.5) (External) |
(1) | Discharge pressure equals charge pressure |
Test Bench Tooling
Tooling | ||||||||
Pump Number | 109-5752 | 109-5754 | 137-5787 | 137-5788 | 146-1781 | 156-7034 | 162-9592 | 176-1745 |
Gauge Port for Charge Pressure (64) | Canceled replaced by 146-1781 | 9/16-18STOR | 7/8-14 STOR | Canceled replaced by 146-1781 | 7/8-14STOR | 9/16-18STOR | 7/8-14STOR | See Part Numbers 199-1062 and 199-1064 |
Gauge Port for Stroking Pressure (58) | 9/16-18STOR | 9/16-18STOR | 9/16-20STOR | 9/16-18STOR | 9/16-20STOR | |||
Pump Discharge Gauge Ports | 7/16-20STOR | 7/16-20STOR | 7/16-20STOR | 9/16-18STOR | 7/16-18STOR | |||
Case Drain Port | 1 5/16-12STOR | 1 5/16-12STOR | 1 5/16-12STOR | 1 5/8-12STOR | 1 5/16-12STOR | |||
Charge Pump Discharge Port | - | - | - | - | - | |||
Charge Pump Return Port | 1 5/16-12STOR | 1 5/16-12STOR | 1 5/16-12STOR | 1 5/16-12STOR | M26 x 1.5 | |||
Split Flange | 1P-5767 | 1P-5767 | 1P-5767 | 2T-3000 | 1P-5767 | |||
Flange Adapter | 9U-7440 | 1U-9872 | 9U-7440 | 9U-7441 | 9U-7441 | |||
Mounting Plate | 1U-9129 | 1U-9129 | 1U-9129 | 1U-9129 | 1U-9129 | |||
Drive Adapter | 1U-9835 | 1U-9835 | 1U-9835 | 1U-9835 | 1U-9835 |
Tooling | ||||||||
Pump Number | 176-1746 | 180-0459 | 194-3253 | 198-5477 | 199-1062 | 199-1063 | 199-1064 | 202-7850 |
Gauge Port for Charge Pressure (64) | See Part Numbers 199-1062 and 199-1063 | 7/8-14STOR | See Part Number 269-3128 | 3/4-16STOR | 7/16-20STOR | 7/16-20STOR | 7/16-20STOR | 3/4-16STOR |
Gauge Port for Stroking Pressure (58) | 7/16-20STOR | 7/16-20STOR | 7/16-20STOR | 7/16-20STOR | 7/16-20STOR | 7/16-20STOR | ||
Pump Discharge Gauge Ports | 7/16-18STOR | 3/4-16STOR | 7/16-20STOR | 7/16-20STOR | 7/16-20STOR | 7/16-20STOR | ||
Case Drain Port | 1 5/16-12STOR | 1 1/16-12STOR | 1 1/16-12STOR | 1 1/16-12STOR | 1 1/16-12STOR | 1 1/16-12STOR | ||
Charge Pump Discharge Port | - | 7/8-14STOR | 3/4-18STOR | 3/4-18STOR | 3/4-18STOR | - | ||
Charge Pump Return Port | M26 x 1.5 | 7/8-14STOR | 3/4-18STOR | 3/4-18STOR | 3/4-18STOR | 7/8-14STOR | ||
Split Flange | 1P-5767 | 1P-5766 | 1P-5765 | 1P-5765 | 1P-5765 | 1P-5767 | ||
Flange Adapter | 9U-7440 | 9U-7439 | 9U-7438 | 9U-7438 | 9U-7438 | 9U-7440 | ||
Mounting Plate | 1U-9129 | 1U-9128 | 1U-9128 | 1U-9128 | 1U-9128 | 1U-9128 | ||
Drive Adapter | 133-2329 | 1U-9838 | 133-2329 | 1U-9834 | 1U-9834 | 133-2329 |
Tooling | ||||||
Pump Number | 203-6568 | 205-1823 | 214-1093 | 221-3667 | 221-3668 | 221-3669 |
Gauge Port for Charge Pressure (64) | 7/8-14STOR | 7/8-14STOR | 7/8-14STOR | 3/4-16STOR | 3/4-16STOR | 3/4-16STOR |
Gauge Port for Stroking Pressure (58) | 9/16-18STOR | 9/16-18STOR | 9/16-18STOR | 7/16-20STOR | 7/16-20STOR | 7/16-20STOR |
Pump Discharge Gauge Ports | 7/16-20STOR | 7/16-20STOR | 7/16-20STOR | 3/4-16STOR | 3/4-16STOR | 3/4-16STOR |
Case Drain Port | 1 5/8-12STOR | 1 5/16-12STOR | 1 5/8-12STOR | 1 1/16-12STOR | 1 1/16-12STOR | 1 1/16-12STOR |
Charge Pump Discharge Port | 1 1/16-12STOR | 1 1/16-12STOR | 1 1/16-12STOR | 7/8-14STOR | 7/8-14STOR | 7/8-14STOR |
Charge Pump Return Port | 1 1/16-12STOR | 7/8-14STOR | 1 1/16-12STOR | 1 1/16-12STOR | 1 1/16-12STOR | 1 1/16-12STOR |
Split Flange | 1P-5767 | 1P-5767 | 1P-5767 | 1P-5766 | 1P-5766 | 1P-5766 |
Flange Adapter | 9U-7440 | 9U-7440 | 9U-9129 | 9U-7439 | 9U-7439 | 9U-7439 |
Mounting Plate | 1U-9129 | 1U-9129 | 1U-9835 | 1U-9128 | 1U-9128 | 1U-9128 |
Drive Adapter | 1U-9835 | 1U-9835 | 1U-9835 | 133-2329 | 1U-9834 | 1U-9834 |
Tooling | |||||||
Pump Number | 233-6702 | 236-4668 | 236-4669 | 236-4671 | 243-0103 | 249-8600 | 254-1379 |
Gauge Port for Charge Pressure (64) | 7/8-14 STOR | 9/16-18 STOR | 9/16-18 STOR | 9/16-18 STOR | 7/8-14 STOR | 9/16-18 STOR | 7/16-20 STOR |
Gauge Port for Stroking Pressure (58) | 9/16-18 STOR | 7/16-20 STOR | 7/16-20 STOR | 7/16-20 STOR | 9/16-18 STOR | 7/16-20 STOR | 7/16-20 STOR |
Pump Discharge Gauge Ports | 7/16-18 STOR | 7/16-20 STOR | 7/16-20 STOR | 7/16-20 STOR | 7/16-20 STOR | 7/16-20 STOR | 7/16-20 STOR |
Case Drain Port | 1 5/16-12 STOR | 1 1/16-12 STOR | 1 1/16-12 STOR | 1 1/16-12 STOR | 1 5/16-12 STOR | 1 1/16-12 STOR | 7/8-14 STOR |
Charge Pump Discharge Port | 7/8 14 STOR | 3/4-18 STOR | 3/4-18 STOR | 3/4-18 STOR | 1 5/16-12 STOR | 3/4-18 STOR | 3/4-16 STOR |
Charge Pump Return Port | M26 x 1.5 | 3/4-18 STOR | 3/4-18 STOR | 3/4-18 STOR | 1 5/16-12 STOR | 3/4-18 STOR | 3/4-16 STOR |
Split Flange | 1P-5767 | 1P-5765 | 1P-5765 | 1P-5765 | 1P-5767 | 1P-5765 | 1P-5765 |
Flange Adapter | 9U-7440 | 9U-7438 | 9U-7438 | 9U-7438 | 9U-7440 | 9U-7438 | 9U-7438 |
Mounting Plate | 1U-9128 | 1U-9128 | 1U-9128 | 1U-9128 | 1U-9129 | 1U-9128 | 1U-9128 |
Drive Adapter | 1U-9834 | 133-2329 | 131-6452 | 131-6452 | 1U-9835 | 131-6452 | 1U-9834 |
Tooling | ||||
Pump Number | 264-3172 | 264-5069 | 269-3128 | 320-8637 |
Gauge Port for Charge Pressure (64) | 9/16-18 STOR | 7/8-14 STOR | 9/16-18 STOR | 9/16-18 STOR |
Gauge Port for Stroking Pressure (58) | 9/16-18 STOR | 9/16-20STOR | 7/16-20STOR | 7/16-20 STOR |
Pump Discharge Gauge Ports | 9/16-18 STOR | 3/4-16STOR | 7/16-20STOR | 7/16-20 STOR |
Case Drain Port | 1 5/8-12 STOR | 1 1/16-12STOR | 1 1/16-12STOR | 1 1/16-12 STOR |
Charge Supply | - | 1 1/16-12STOR | - | |
Charge Pump Discharge Port | 1 5/16-12 STOR | - | - | 3/4-16 STOR |
Charge Pump Return Port | 1 5/16-12 STOR | - | 3/4-16STOR | 3/4-16 STOR |
Pump Discharge Ports | 2T-3000 | 1P-5766 | 1P-5765 | 1P-5765 |
Flange Adapter | 9U-7441 | 9U-7439 | 9U-7438 | 9U-7438 |
Mounting Plate | 1U-9128 | 1U-9128 | 1U-9128 | 1U-9128 |
Drive Adapter | 1U-9835 | 1U-9834 | 133-2329 | 133-2329 |
Tooling | ||||||
Pump Number | 325-9773 | 325-9788 | 333-7827 | 340-2106 | 355-2401 | 358-5018 |
Gauge Port for Charge Pressure (64) | 3/4-16 STOR | 7/8-14 STOR | 7/8-14 STOR | 7/8-14 STOR | 7/8-14 STOR | 7/16-20 STOR |
Gauge Port for Stroking Pressure (58) | 7/16-20STOR | 9/16-18 STOR | 9/16-18 STOR | 9/16-18 STOR | 9/16-18 STOR | 7/16-20 STOR |
Pump Discharge Gauge Ports | 3/4-16STOR | 7/16-20STOR | 7/16-20 STOR | 7/16-20 STOR | 7/16-20 STOR | 7/16-20 STOR |
Case Drain Port | 1 1/16-12STOR | 1 5/16-12STOR | 1 5/8-12 STOR | 1 5/16-12 STOR | 1 5/16-12 STOR | 7/8-14STOR |
Charge Supply | 1 1/16-12 STOR | 1 1/16-12 STOR | 1 5/16-12STOR | |||
Charge Pump Discharge Port | 1 1/16-12STOR | 1 1/16-12STOR | 1 1/16-12 STOR | - | - | 3/4-16 STOR |
Charge Pump Return Port | 1 1/16-12STOR | 7/8-14STOR | 1 1/16-12 STOR | - | - | 3/4-16 STOR |
Pump Discharge Ports | 1P-5766 | 1P-5767 | 1P-5767 | 1P-5767 | 1P-5767 | 8T-9403 |
Flange Adapter | 9U-7439 | 9U-7440 | 9U-7440 | 9U-7440 | 9U-7440 | 9U7438 |
Mounting Plate | 1U-9128 | 1U-9129 | 1U-9129 | 1U-9129 | 1U-9129 | 1U-9128 |
Drive Adapter | 1U-9834 | 1U-9835 | 1U-9835 | 1U-9835 | 1U-9835 | 1U-9834 |
Tooling | |||||||
Pump Number | 397-9562 | 424-4483 | 475–6744 | 498–1485 | 498–1486 | 453-3635 | 6E-5845 |
Gauge Port for Charge Pressure (64) | 3/4/-16 STOR | 3/4-16 STOR | See Part Numbers 498–1485 and 498–1486 | 3/4-16 STOR | 9/16–18 STOR | 3/4-16 STOR | 7/9-14STOR |
Gauge Port for Stroking Pressure (58) | 7/16-20 STOR | 7/16-20 STOR | 7/16-20 STOR | 7/16-20 STOR | 7/16-20 STOR | 9/16-18STOR | |
Pump Discharge Gauge Ports | 7/16-20 STOR | 7/16-20 STOR | 7/16-20 STOR | 7/16-20 STOR | 7/16-20 STOR | 9/16-18STOR | |
Case Drain Port | 1-1/16-12 STOR | 1 1/16-12 STOR | 1 1/16-12 STOR | 1 1/16-12 STOR | 1 1/16-12 STOR | 1 5/16-12STOR | |
Charge Supply | 1-1/16-12 STOR | 1 5/8-12 STOR | — | 1 5/16–12 STOR | 1 5/8-12 STOR | ||
Charge Pump Discharge Port | 7/8-14 STOR | 7/8-14 STOR | — | 3/4-16 STOR | 7/8-14 STOR | - | |
Charge Pump Return Port | 1 1/16-12 STOR | 1 1/16-12 STOR | — | 3/4-16 STOR | 1 1/16-12 STOR | 1 5/16-12STOR | |
Pump Discharge Ports | 6V-0400 | 6V-0400 | 8T-9403 | 8T-9403 | 6V-0400 | 1P-5767 | |
Flange Adapter | 9U-7439 | 9U-7439 | 9U-7438 | 9U-7438 | 9U-7439 | 9U-7440 | |
Mounting Plate | 1U-9128 | 1U-9128 | 1U-9128 | 1U-9128 | 1U-9128 | 1U-9129 | |
Drive Adapter | 1U-9834 | 133-2329 | 1U-9834 | 326–4012 | 133-2329 | 1U-9835 |
Tooling | ||||
Pump Number | 465–2611 | 465–2612 | 465–2613 | 465–2614 |
Gauge Port for Charge Pressure (64) | 7/8–14 STOR | 7/8–14 STOR | 7/8–14 STOR | 7/8–14 STOR |
Gauge Port for Stroking Pressure (58) | 9/16-18 STOR | 9/16-18 STOR | 9/16-18 STOR | 9/16-18 STOR |
Pump Discharge Gauge Ports | 7/16-20 STOR | 7/16-20 STOR | 7/16-20 STOR | 7/16-20 STOR |
Case Drain Port | 1-5/16-12 STOR | 1-5/16-12 STOR | 1-5/16-12 STOR | 1 5/8–12 STOR |
Charge Pump Discharge Port | M33x2 | 1-5/16-12 STOR | 1-5/16-12 STOR | 1 5/16–12 STOR |
Charge Pump Return Port | 1 5/16-12 STOR | 1 5/16-12 STOR | 1 5/16-12 STOR | 1 5/16–12 STOR |
Split Flange | 2T-3001 | 2T-3001 | 2T-3001 | 2T-3001 |
Flange Adapter | 9U-7445 | 9U-7445 | 9U-7445 | 9U-7445 |
Mounting Plate | 1U-9129 | 1U-9129 | 1U-9129 | 1U-9128 |
Drive Adapter | 1U-9835 | 1U-9835 | 1U-9835 | 1U-9835 |