3512C Generator Set Engine Caterpillar


Fuel Filter Housing - Remove and Install

Usage:

3512C LL9

Removal Procedure


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


  1. Shut OFF the fuel supply to the engine.

  2. Drain the fuel filter housing. Refer to Operation and Maintenance Manual, "Fuel System Secondary Filter - Replace".


    Illustration 1g03839120

  3. Disconnect harness assemblies (1) and fuel pressure sensors (2).


    Illustration 2g03839142

  4. Remove elbow assemblies (7).

  5. Disconnect tube assembly (3) and tube assembly (5). Remove elbow assembly (4) and elbow assembly (6).


    Illustration 3g03839150

  6. Remove bolts (8), bolts (9), bolts (11), bolts (12), and tube assembly (10).


    Illustration 4g03839581

  7. Disconnect tube assembly (13). Remove elbow assembly (14).


    Illustration 5g03839587

  8. Remove bolts (16) and fuel filter housing (15).


    Illustration 6g03839608

  9. Remove bolts (17) and fuel priming pump (18).


    Illustration 7g03839700

  10. Remove bolts (23), cover (24), O-ring seal (22), spring (21), filter retainer (20), and fuel filter element (19).

Installation Procedure

  1. Install fuel filter housing (15) in the reverse order of removal.

    1. Lubricate the bores of fuel filter housing (15) with the lubricant that is being sealed.

    2. Tighten bolts (17) to a torque of 15 ± 3 N·m (133 ± 27 lb in).

    3. Lubricate the seals of fuel pressure sensors (2) with the lubricant that is being sealed.

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