Exhaust Manifold Shield - Remove and Install
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Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | - | Never-Seez Marine Grade | 1 |
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Remove bolts (1) and shield (2).
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Illustration 2 g03856526 - Remove bolts (3) and shield (4).
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Illustration 3 g03856537 - Remove bolts (5) and shield (6).
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Illustration 4 g03856543 - Remove bolts (7) and cover (8).
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Illustration 5 g03856546 - Remove bolts (9) and cover (10).
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Illustration 6 g03856553 - Remove bolts (11) and shield (12).
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Illustration 7 g03856555 - Disconnect spring latches (14) and remove cover (13).
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Illustration 8 g03856557 - Remove bolts (15) and bracket (16).
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Illustration 9 g03856559 - Remove bolts (17) and shield (18).
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Illustration 10 g03856562 - Remove bolts (19) and shield (20).
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Illustration 11 g03856564 Show/hide tableIllustration 12 g03856566 - Remove bolts (21) and (23) and shield (22).
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Illustration 13 g03856569 Show/hide tableIllustration 14 g03856571 - Remove bolts (24) and (25) and shield (26).
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Illustration 15 g03856575 - Remove bolts (27) and shield (28).
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Illustration 16 g03856579 - Remove bolts (29) and cover (30).
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Illustration 17 g03856581 - Remove bolts (31) and shield (32).
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Illustration 18 g03856582 - Remove bolts (33) and shield (34).
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Illustration 19 g03856589 - Remove bolts (35) and shield (36).
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Illustration 20 g03856587 - Remove bolts (37) and cover (38). Disconnect latches (39).
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Illustration 21 g03856610 - Remove bolts (41) and cover (40).
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Illustration 22 g03856593 - Remove bolts (43) and cover (42).
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Illustration 23 g03856622 - Remove bolts (44) and cover (45).
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Illustration 24 g03856633 - Remove bolts (47) and shield (46).
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Illustration 25 g03856634 - Loosen clamps (48) and remove bellows (49).
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Illustration 26 g03856637 - Remove bolts (50) and shield (51).
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Illustration 27 g03856639 Show/hide tableIllustration 28 g03856642 - Remove bolts (52). Disconnect latch (53).
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Illustration 29 g03856648 - Remove bolts (54) and shield (55).
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Illustration 30 g03856652 - Disconnect latch (58). Remove bolts (56) and cover (57).
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Illustration 31 g03856655 - Remove bolts (59) and shield (60).
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Illustration 32 g03856657 Show/hide tableIllustration 33 g03856658 Typical Example - Remove bolts (61). Disconnect latch (62).
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Illustration 34 g03856664 - Remove bolts (63) and shield (64).
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Illustration 35 g03856670 - Disconnect latch (67). Remove bolts (65) and cover (66).
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Illustration 36 g03856672 Show/hide tableIllustration 37 g03856674 - Disconnect latch (68). Remove bolts (69) and shield (70).
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Illustration 38 g03856675 - Remove bolts (71).
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Illustration 39 g03856923 - Remove bolts (72) and shield (73).
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Illustration 40 g03856936 - Disconnect latch (76). Remove bolts (74) and cover (75).
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Illustration 41 g03856965 Typical Example Show/hide tableIllustration 42 g03856949 - Disconnect latch (77). Remove bolts (78) and shield (79).
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Illustration 43 g03856985 - Disconnect latches (81). Remove bolt (80).
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Illustration 44 g03856994 Show/hide tableIllustration 45 g03856993 Typical Example Show/hide tableIllustration 46 g03857017 - Remove bolts (82). Disconnect latch (83). Remove nuts (84) and shield (85).
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Illustration 47 g03857019 - Remove bolts (86) and shield (87).
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Illustration 48 g03857038 Show/hide tableIllustration 49 g03857040 - Remove bolts (88) and (89). Remove shield (90).
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Illustration 50 g03857045 - Remove bolts (92) and shield (91).
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Illustration 51 g03857088 - Remove shield (93).
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Illustration 52 g03857091 - Remove bolts (94) and brackets (95).
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Illustration 53 g03857094 - Disconnect spring latches (96).
Note: The following steps show the exhaust manifold shielding removed from the engine for clarity purposes.
Show/hide tableIllustration 54 g03857097 - Disconnect spring latch (97).
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Illustration 55 g03857100 Show/hide tableIllustration 56 g03857101 Show/hide tableIllustration 57 g03857102 - Remove bolts (98).
- Remove bracket (99) and (100). Separate and remove shields (101) and (102).
- Repeat Step 44 through 47 for the remaining shield assemblies.
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Illustration 1 | g03856524 |
Note: Apply Tooling (A) to the threads of all fasteners prior to installation.
- Position shields ( 102) and (101) onto the engine. Install bracket (100), bracket (99), and install bolts (98).
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Illustration 61 g03857097 Show/hide tableIllustration 62 g03857094 - Connect spring latches (97) and (96).
- Repeat Step 1 and 2 for the remaining shield assemblies.
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Illustration 63 g03857091 - Install brackets (95) and bolts (94).
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Illustration 64 g03857088 Show/hide tableIllustration 65 g03857045 - Position shields (93) and (91) and install bolts (92).
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Illustration 66 g03857040 Show/hide tableIllustration 67 g03857038 - Install shield (90) and install bolts (88) and (88).
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Illustration 68 g03857019 - Install shield (87) and bolts (86).
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Illustration 69 g03857017 - Install shield (85) and install nuts (84).
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Illustration 70 g03856993 Show/hide tableIllustration 71 g03856994 - Connect latch (83). Install bolts (82).
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Illustration 72 g03856985 - Install bolt (80) and connect latches (81).
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Illustration 73 g03856949 Show/hide tableIllustration 74 g03856965 - Install shield (79) and nuts (78). Connect latch (77).
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Illustration 75 g03856936 - Install cover (75) and bolts (74). Connect latch (76).
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Illustration 76 g03856923 - Install shield (73) and bolts (72).
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Illustration 77 g03856675 - Install bolts (71).
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Illustration 78 g03856674 Show/hide tableIllustration 79 g03856672 - Install shield (70) and install nuts (69). Connect latch (68).
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Illustration 80 g03856670 - Install cover (66) and bolts (65). Connect latch (67).
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Illustration 81 g03856664 - Install shield (64) and bolts (63).
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Illustration 82 g03856658 Show/hide tableIllustration 83 g03856657 - Connect latch (62). Install bolts (61).
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Illustration 84 g03856655 - Install shield (60) and nuts (59).
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Illustration 85 g03856652 - Install cover (57) and bolts (56). Connect latch (58).
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Illustration 86 g03856648 - Install cover (55) and bolts (54).
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Illustration 87 g03856642 Show/hide tableIllustration 88 g03856639 - Connect latch (53). Install bolts (52).
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Illustration 89 g03856637 - Install shield (51) and bolts (50).
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Illustration 90 g03856634 - Install bellows (49) and tighten clamps (48).
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Illustration 91 g03856633 - Install shield (46) and bolts (47).
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Illustration 92 g03856622 Show/hide tableIllustration 93 g03856593 Show/hide tableIllustration 94 g03856610 - Install covers (45), (42), (41), and bolts (44), (43), and (40).
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Illustration 95 g03856587 - Install cover (38). Connect latches (39) and install bolts (37).
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Illustration 96 g03856589 - Install cover (36) and bolts (35).
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Illustration 97 g03856582 - Install cover (34) and bolts (33).
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Illustration 98 g03856581 - Install shield (32) and bolts (31).
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Illustration 99 g03856579 - Install cover (30) and bolts (29).
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Illustration 100 g03856575 - Install shield (28) and bolts (27).
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Illustration 101 g03856571 Show/hide tableIllustration 102 g03856569 - Install shield (26), bolts (25), and (24).
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Illustration 103 g03856566 Show/hide tableIllustration 104 g03856564 - Install shield (22), bolts (23), and (21).
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Illustration 105 g03856562 - Install shield (20) and bolts (19).
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Illustration 106 g03856559 - Install shield (18) and bolts (17).
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Illustration 107 g03856557 - Install bracket (16) and bolts (15).
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Illustration 108 g03856555 - Install cover (13) and connect spring latches (14).
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Illustration 109 g03856553 - Install shield (12) and bolts (11).
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Illustration 110 g03856546 Show/hide tableIllustration 111 g03856543 - Install covers (10) and (8). Install bolts (9) and (7).
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Illustration 112 g03856537 - Install shield (6) and bolts (5).
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Illustration 113 g03856526 - Install shield (4) and bolts (3).
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Illustration 114 g03856524 - Install shield (2) and bolts (1).
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Illustration 58 | g03857102 |
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Illustration 59 | g03857101 |
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Illustration 60 | g03857100 |
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