CAT Water Delivery System (WDS) and 785D WTR OEM Off-Highway Truck/Tractor Caterpillar


Control Valve (Water) - Assemble

Usage:

785D DMC

Specifications

Note: This specification is for current control valve 431-9716 Water Control Valve Gp.




Illustration 1g03396739



Illustration 2g03397121

Detail B




Illustration 3g03397123

Detail C

Table 1
Specification for 431-9716 Water Control Valve Gp    
Item     Qty     Part     Specification Description    
1     1     Flange     Add sealant to flange and barrel mating surfaces. Add sealant to fill void between barrel and upper deflector. Sealant must not prohibit piston movement.    
2     3     Flange     Apply liquid gasket material between surfaces when assembling.    
3     2     Bearing     Apply Loctite 271.    
4     2     Bearing     Apply Loctite 243.    
5     1     Shim     Use shim as required to meet measurement.    
6     1     Measurement     Measure
2.5 ± 0.5 mm (0.1 ± 0.02 inch) assembly height between barrel and disc.    

Assembly Procedure

Table 2
Required Tools    
Tool     Part Number     Part Description     Qty    
A     --     Loctite 598 Black RTV Silicone     1    
B     --     Loctite 271     1    
C     --     Loctite 243     1    
D     --     Loctite 292 Epoxy Adhesive     1    


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component. Perform assembly procedures on a clean work surface. Keep components covered and protected at all times.




    Illustration 4g03397295

  1. Apply Tool (A) to the contact surface of nut (10) .

  1. Install sealing washer (11) and nut (10) .



    Illustration 5g03397292

  1. Apply Tool (B) to the threads of bolt (7). Install the bolt and washer (8) .



    Illustration 6g03397288

  1. Position puck (9). Position flat plate (6) .

    Note: Measure difference between puck and barrel. Shim the puck as required to result in the puck protruding beyond the barrel by 2.5 ± 0.5 mm (0.1 ± 0.02 inch).

  1. Apply Tool (C) to the threads of bolts (4). Install the two bolts and two washers (5) .



    Illustration 7g03388674

  1. Apply Tool (D) in a thin layer on the seal face (12) of the control valve housing (1) .

    Note: Tool (D) seals the two housings. Apply Tool (D) from the tips (13) of the housing to between the first set of bolt holes (14).




    Illustration 8g03388675

  1. Use Tool (A), apply in a thin layer on the seal face of the control valve housing.

    Note: Tool (A) seals the remainder of the two housings. Apply Tool (A) from between the first set of bolt holes (14) around the remainder of the seal face (12). Tool (A) must not prohibit piston movement.




    Illustration 9g03388669

  1. Install six bolts (2) .

    Note: Control valve housing (1) is fitted with an O-ring (3) .

End By: Install the control valve.

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