2014/08/13 Caterpillar


Improved Paddle Plate to Edge Welds on 361-5001 Rock Bucket Gp {0679, 6001, 6102, 6801}

Usage:

980K GTZ
Wheel Loader:
980H (S/N: MHG1-UP; KZL1-UP; JMS1-UP)
980K (S/N: W7K1-UP; GTZ1-UP)
Work Tool:
BUCKET (S/N: Z1A1-UP)

Description of Change: Improved welds from the factory on 361-5001 Rock Bucket Gp .

Adaptable To:

Table 1
Affected    
Model     Serial Number    
980H     JMS     1-3459    
4000-4424
5000-6536
75001-75002
KZL 1-1312    
MHG 1-1293    
4000-4179
4999-5232
6000-6593
980K     GTZ     1-870    
9001-9002
W7K 1-2460    
Loader Bucket
W/O HY    
Z1A     1-14824    
7NW 1-12090    

Table 2
Effected    
Model     Serial Number    
980H     JMS     75003-Up    
KZL 1313-Up    
MHG 6594-Up    
980K     GTZ     9003-Up    
W7K 2461-Up    
Loader Bucket
W/O HY    
Z1A     14825-Up    
7NW 12091-Up    

Safety

------ WARNING! ------

Personal injury can result from flame cutting or welding on painted areas.

The effect of gasses from burned paint is a hazard to the person doing the cutting or welding.

Do not flame cut or weld on painted areas.

----------------------

Welding Modifications

Refer to Special Instruction, REHS1841, "General Welding Procedures", "General Repair for Cracked Welds".




Illustration 1g03618819

Bottom of bucket

(1) Cracked welds

For all serial numbers in "Affected" Table 1, cracks must be gouged out prior to rewelding.




Illustration 2g03618798

Bottom of bucket

(2) Areas to reweld

Reweld the cracked welds between the cutting edge and paddle plates

Make the new welds between 100 to 200 mm (4 to 8 inch) in length.

For all serial numbers in "Effected" Table 2, those buckets will have the improved welds from the factory.

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