2014/08/01 Caterpillar

New Instrument Panel Box Gp Is Now Available as a Service Replacement for Certain Cat® Products {4490}

Usage:

Asphalt Paver: AP655D (S/N: GNZ1-UP)
Electric Power Generation: C27 PET GEN SET (S/N: EGG1-UP; R8W1-UP)
Engine: 3408 (S/N: 78Z1144-UP) 3408B (S/N: 78Z1144-UP) 3408C (S/N: 78Z1144-UP) 3508 (S/N: CNF1-UP; CAW1-UP) 3508B (S/N: CNB1-UP; 2HW1-UP; BGX1-UP) 3512 (S/N: CMJ1-UP; FDR1-UP) 3512B (S/N: CMC1-UP; BLF1-UP; PTF1-UP; BRK1-UP; YAM1-UP; 4AW1-UP) 3512C (S/N: LLT1-UP) 3516 (S/N: CMD1-UP; CAL1-UP; GZR1-UP; GZX1-UP) 3516B (S/N: CPA1-UP; BMB1-UP; BPJ1-UP; FDN1-UP; GAR1-UP; PBR1-UP; GZS1-UP; GZT1-UP; 1NW1-UP; GZY1-UP) G3306 (S/N: 07Y4279-UP) G3406 (S/N: 4FD1-UP; 1RK1-UP) G3408 (S/N: 6NB1-UP; 6RJ1-UP) G3412 (S/N: GNA1-UP; 7DB1-UP; 3NK1-UP) G3412C (S/N: 6ZM1-UP) G3508 (S/N: E8A1-UP; E8C1-UP; 4WD1-UP; 9TG1-UP; CPJ1-UP; CPS1-UP; CPY1-UP; WC71-UP) G3512 (S/N: E2C1-UP; 5JD1-UP; E2E1-UP; 7NJ1-UP; CRN1-UP; CSP1-UP; TJ61-UP; WC61-UP) G3512E (S/N: SSR1-UP; NGS1-UP) G3516 (S/N: L6A1-UP; ZBA1-UP; 8LD1-UP; L6E1-UP; L6F1-UP; CPG1-UP; L6G1-UP; E6N1-UP; E6R1-UP; E6W1-UP; E6Y1-UP; CSZ1-UP; ZAZ1-UP; E621-UP; WC21-UP; TJ31-UP; WC31-UP; TJ41-UP) G3516B (S/N: ZBB1-UP; CSC1-UP; ZBC1-UP; CME1-UP; L6H1-UP; L6J1-UP) G3516C (S/N: GSB1-UP; TJB1-UP; GZC1-UP; TJC1-UP; F6D1-UP; F6E1-UP; F6F1-UP; GZZ1-UP) G3516E (S/N: F6G1-UP; GAS1-UP; SLY1-UP) G3520C (S/N: FZA1-UP; GZA1-UP; FZB1-UP; GZB1-UP; FZC1-UP; FZD1-UP; MAD1-UP; FZE1-UP; FZF1-UP; FZG1-UP; FZH1-UP; GZJ1-UP; GZK1-UP; GZL1-UP; GZM1-UP; GZN1-UP; B9P1-UP; RLP1-UP; LGS1-UP; HAT1-UP; CWW1-UP; CWY1-UP) G3520E (S/N: GZE1-UP; GZG1-UP; GZH1-UP; FZJ1-UP; HAL1-UP; SXY1-UP)
Generator Set: C15 GEN SET (S/N: PEC1-100; C5E1-UP) C18 GEN SET (S/N: PEE1-UP; PEJ1-100; EKW101-UP) C32 GEN SET (S/N: SXC1-UP)
Petroleum Engine: C15 PET GS ENG (S/N: PET1-UP; P1Z1-UP)
Petroleum Power Train Package: C15 KNOCKDOWN K (S/N: P1Z1-UP) C32 PET GENSET (S/N: PEF1-UP; PEK1-UP)
Power Module: PMG3516 (S/N: KAD1-UP)
Work Tool: QUICK COUPLER (S/N: FDZ1-UP)

Note: This article pertains only to Electric Power Generator Set Control mounted panels that use the EMCP1 (per 7C-1000 Control Panel Chart ), EMCP2, EMCP2+, EMCP3.1 EMCP3.2, and EMCP3.3.

ReferenceRefer to Special Instruction, REHS8842, "Procedure to Upgrade EMCP 2, EMCP 2+, EMCP 3.1, EMCP 3.2, and EMCP 3.3 to EMCP 4.3".

ReferenceRefer to Application and Installation Guide, LEBE0007, "EMCP 4.3/4.4 A & I Guide".

ReferenceRefer to Systems Operation, Troubleshooting, and Testing and Adjusting, UENR1210, "EMCP4.3/4.4".

Introduction

The new 439-5044 Instrument Panel Box Gp is now available as the service replacement for models listed above, with Genset-mounted panels using EMCP 1 (per 7C-1000 Control Panel Chart ), EMCP2, EMCP2+, EMCP3.1 EMCP3.2, and EMCP3.3 Controls.

The new 439-5044 Instrument Panel Box Gp consists of 355-1176 Generator Set Control Gp (EMCP 4.3), CAN Annunciator, EIS Reset Toggle Switch, and E-Stop Push Button mounted in a sheet metal panel.

The new 439-5044 Instrument Panel Box Gp has improvements that are listed below:

355-1176 Generator Set Control Gp (EMCP 4.3)

The 355-1176 Generator Set Control Gp is configurable. All parameters and events can be viewed and configured through Cat Electronic Technician (Cat ET) such as Automatic Start/Stop, Crank Attempt/Successful Start Counter, Engine Speed as well as Digital and Analog Inputs and Outputs and Diagnostic, Engine Protection, Other System, and Custom Events.
The 355-1176 Generator Set Control Gp will communicate the Jacket Water Temperature and Oil Pressure through the sensor inputs.
The internally built clock can be set through the "Time/Date" setup under the "Configure" menu.

Events (Annunciator)

The new Annunciator has the capability of showing specific events or diagnostics with Amber, Red, or Green LEDs along with the respective functions.
An alarm will sound when an unexpected shutdown, forced shut down (E-Stop), or controlled shutdown is required on the Engine/Generator.

Cat Fleet and ECM Replacement Configuration

Default Fleet and ECM Replacement summaries are available in ".xml" up-loadable configuration format.

Digital Diagnostic Tool Connector (DDTC)

A DDTC tool port has been provided to assist in evaluating the diagnostics from the Electronic Ignition System on natural gas engines.

Dealer Service Tools

Cat ET and Digital Diagnostic Tool can be used as service tools to evaluate the system. Additionally, a Communication Adapter II or III will suffice with the service tools.