Installing CapSure Bucket Sidebar Protectors {6102, 6817} Caterpillar

Installing CapSure Bucket Sidebar Protectors {6102, 6817}

Usage:

988G 2TW

Wheel Dozer: 854K (S/N: KK61-UP; RM61-UP)
Wheel Loader: 988G (S/N: BNH1-UP; 2TW1-UP); 988H (S/N: BXY1-UP); 988K (S/N: LWX1-UP; TWX1-UP); 990H (S/N: BWX1-UP); 992K (S/N: 8801-UP; KK41-UP; RM51-UP; H4C1-UP; ZMX1-UP); 993K (S/N: Z4D1-UP; Z8D1-UP; Z9K1-UP; Z4Z1-UP; Z8Z1-UP); 994 (S/N: 9YF1-UP); 994D (S/N: 3TZ1-UP); 994F (S/N: 4421-UP); 994H (S/N: DWC1-UP)

Introduction

CapSure sidebar protectors are available that can be used in place of the current standard drive-in pin and retainer systems.

Do not perform any procedure in this publication or order any parts until you understand the information that is contained in this publication.

Required Parts

Show/hide table

Table 1
Required Parts
Model	Standard Protector	CapSure Protector As	CapSure Pin Kit⁽¹⁾
988	9J-9600	329-5954⁽²⁾	329-5953
990	1U-0740	329-5946⁽²⁾	329-5949
992	1U-0740	329-5946⁽²⁾	329-5949
993	1U-0740	329-5946⁽²⁾	329-5949
994	125-0800	304-5853 RH	304-5849
994	125-0800	304-5854 LH	304-5849

Show/hide table

⁽¹⁾	Two per Protector
⁽²⁾	Protectors are reversible

Mounting Instructions

Show/hide table




Illustration 1	g03705577
988 Pin Kit

Show/hide table




Illustration 2	g03705579
990-994 Pin Kit

The CapSure protectors must be mounted with the retainer lock located toward the outside of the sidebar. The pin kits consist of a pin and two washers Refer to Illustrations 1 and 2.

Show/hide table




Illustration 3	g03705587
Lock in open position

Show/hide table




Illustration 4	g03705588
Thin Spacer

The thicker washer fits into the sidebar counterbore. The thinner ( 3 mm (0.12 inch)) washer is positioned on the inside or flat side of the sidebar if clearance between the protector and the sidebarallow. Install the thick washer into the sidebar counterbore, slide the protector on to the sidebar (Illustration 3) and attempt to insert the thin washer into place (Illustration 4). Discard the washer if the washer cannot fit in the gap.
Show/hide table

Illustration 5 g03705599

990-994

Show/hide table

Illustration 6 g03705600

988
Remove the sidebar protector. Place the thick washers in the counterbores. Insert the two pins through the sidebar. Slip the thin washers, if possible, over the ends of the pins away from the counterbore side. Slide the protector over the pins (990-994 Illustration 5). The 988 pins have a head at one end that fit in the lock cavity (Illustration 6).
Show/hide table

Illustration 7 g03705802
Use a ½ inch wrench to rotate the locks clockwise with until the tangs hit the stop. Refer to Illustration 7.