UPS 750 Uninterruptible Power Supply Caterpillar


Voltage Current Interface

Usage:

UPS 750 AD2


Illustration 1g03689869
(1) VCI-1 board location
(2) VCI-2 board location
(3) VCI-3 board location


Illustration 2g03689870
PWA voltage current interface board used for VCI-1, VCI-2, and VCI- 3

Voltage Current Interface (VCI-1) Board

VCI-1 is located behind the left door panel in the SIO cabinet. VCI-1 senses system input and output voltage and system input and output current.

Removal

Note: Resistors are sensitive to being knocked out. Remove the board carefully.

Note: Always practice electrostatic discharge (ESD) prevention when handling printed wire assemblies (PWA).

  1. Disconnect J1, J2, J5, J6, TB1-1, TB1-2, TB2-1, TB2-2, TB3-1, TB3-2, TB4-1, TB4-2, TB5-1, TB5-2, TB6-1, and TB6-2.

  2. Disconnect the seven white plastic stand-offs connecting the board to the left panel. Use the following method.

    Note: The board must be removed from the stand-offs without bending the board.

    1. Pinch the head of each stand-off so that the board is not locked but is still attached to the stand-off.

    2. Remove the board by gently and evenly pulling the board from all stand-offs at the same time.

Installation

  1. Position the board in the cabinet over the six white stand-offs that are connected to the left panel.

  2. Push the board, gently and evenly, onto all the stand-offs simultaneously. Make sure all stand-offs are locked in place.

  3. Connect J1, J2, J5, J6, TB1-1, TB1-2, TB2-1, TB2-2, TB3-1, TB3-2, TB4-1, TB4-2, TB5-1, TB5-2, TB6-1, and TB6-2.

VCI-2

VCI-2 is located in the right panel of the SIO cabinet on the right side of the main static switch air duct. VCI-2 senses the DC bus voltage and AC filter node voltage.

Removal

  1. Disconnect J1, J2, J5, and J6.

    Note: The board must be removed from the stand-offs without bending the board.

  2. Disconnect the seven white plastic stand-offs connecting the board to the left panel.

    1. Pinch the head of each stand-off so that the board is not locked but is still attached to the stand-off.

    2. Remove the board by gently and evenly pulling the board from all stand-offs at the same time.

Installation

  1. Position the board in the cabinet over the six white stand-offs that are connected to the left panel.

  2. Push the board, gently and evenly, onto all the stand-offs simultaneously. Make sure all stand-offs are locked in place.

  3. Connect J1, J2, J5, and J6.

VCI- 3

VCI- 3 is located in the right panel on the SIO cabinet below the K1 contactor. VCI- 3 senses bypass voltage and external source synch voltage.

Removal

Note: The board must be removed from the stand-offs without bending the board.

  1. Disconnect J1, J4, J5, and J6.

  2. Disconnect the seven white plastic stand-offs connecting the board to the left panel. Use the following steps.

    1. Pinch the head of each stand-off so that the board is not locked but is still attached to the stand-off.

    2. Remove the board by gently and evenly pulling the board from all stand-offs at the same time.

Installation

  1. Position the board in the cabinet over the six white stand-offs that are connected to the left panel.

  2. Push the board, gently and evenly, onto all the stand-offs simultaneously. Make sure all stand-offs are locked in place.

  3. Connect J1, J4, J5, and J6.

Caterpillar Information System:

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