Using the 223-2105 Hose Cutting Machine{0374, 0599, 0678, 0684, 0708, 0738, 5057, 6060} Caterpillar


Using the 223-2105 Hose Cutting Machine{0374, 0599, 0678, 0684, 0708, 0738, 5057, 6060}

Usage:

769C 01X
Caterpillar Products: All

Introduction

European Union Compliant, CE Marked

Important Safety Information




Illustration 1g02139237

Think Safety

European Union Compliant, CE Marked

Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.

Improper operation, lubrication, maintenance, or repair of this product can be dangerous and could result in injury or death.

Do not operate or perform any lubrication, maintenance, or repair on this product until you have read and understood the Tool Operating Manual.

Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.

The hazards are identified by the "Safety Alert Symbol" and followed by a "Signal Word" such as "DANGER", "WARNING", or "CAUTION". The Safety Alert "WARNING" label is shown below.

A non-exhaustive list of operations that may cause product damage are identified by "NOTICE" labels on the product and in this publication.

Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are, therefore, not all inclusive. If a tool, procedure, work method, or operating technique that is not recommended by Caterpillar is used, the operator must be sure that the procedures are safe. The operator must also be sure that the product will not be damaged or made unsafe by any unspecified procedures.

The information, specifications, and illustrations in this publication are based on information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job.

When replacement parts are required for this product Caterpillar recommends using Caterpillar replacement parts or parts with equivalent specifications including, but not limited to, physical dimensions, type, strength, and material.

Literature Information

This manual contains safety information, operation instructions and maintenance information and should be stored with the tool group

Some photographs or illustrations in this publication may show details that can be different from your service tool. Guards and covers might have been removed for illustrative purposes.

Continuing improvement and advancement of product design might have caused changes to your service tool, which are not included in this publication.

Whenever a question arises regarding your service tool or this publication, consult Dealer Service Tools (DST) for the latest available information.

Safety Section

The Safety section lists basic safety precautions.

Read and understand the basic precautions listed in the Safety section before operating or performing maintenance and repair on this service tool.

General Information Section

The General Information section describes tooling functions and features. The section provides useful information on individual parts, additional tooling, and resources.

Operation and Maintenance Section

The Operation and Maintenance section is a reference for the new operator and a refresher for the experienced operator.

Photographs and illustrations guide the operator through correct procedures for using the tool group.

Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the service tool and the tools capabilities.

Service Parts Section

The Service Parts section is a reference for parts identification and available part numbers.

Safety Section

Safety Icon Nomenclature

Personal Protection/Important Information




Illustration 2g02166423

Personal Protection/Important Information

Prohibited Action


No smoking

Hazard Avoidance


Crushing hazard (foot)


Crushing hazard (hand)


Pinch point


Fire hazard


Electrical Shock - Hazard


Fire hazard

Safety Warnings

------ WARNING! ------

At operating temperature, the hydraulic tank is hot and under pressure.

Hot oil and components can cause personal injury. Do not allow hot oil or components to contact skin.

Remove the filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. Remove the filler cap slowly in order to relieve pressure.

----------------------

------ WARNING! ------

Personal injury or death can result from escaping fluid under pressure.

Escaping fluid under pressure, even a very small pin-hole size leak, can penetrate body tissue and cause serious injury and possible death. If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.

Always use a board or cardboard when checking for a leak.

----------------------


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.



NOTICE

To prevent dirt and contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected.

This action also lessens the chance of oil spills.


General Information Section

Introduction




Illustration 3g02625583

The 223-2105 Hose Cutting Machine is capable of cutting all Caterpillar hydraulic hoses except 1543 Air Conditioning hose and 1028 Thermoplastic hose. In addition, it will cut six-spiral hose up to a 50.8 (2.00 inch) diameter.

The hose cutting machine uses a hand lever to push the hose into the cutting blade. 228-7902 Lubricant is released at the cutting edge and only during the cutting process to reduce friction and extend the serviceable life of the cutting blade.

For basic hose machine questions, call the Dealer Service Tools (DST) hotline. Caterpillar does not assume responsibility for this product, especially related to operation, maintenance, and safety issues. However, Caterpillar is concerned about the safety of all personnel and strongly advises that this product be used with the utmost regard for safety at all times.

Note: This manual may contain illustrations and photographs, for demonstration purposes, which slightly deviate from the actual product design.

Additional Contact Information

For additional product support questions concerning this tool, contact the Dealer Service Tools Hotline at:

USA: 800-542-8665, Option 1

International: 1-309-578-7372

Note: Continuing improvement and advancement of product design can mean some photographs or illustrations in this publication will show details that are different from your service tool.

Operation and Maintenance Section

This manual only covers basic information and specifications pertaining to this product. Refer to the appropriate language version of the Uniflex OEM Manual for maintenance and operating instructions.

Service Parts

Table 1
Service Parts for 223-2105 Hose Cutting Machine    
Part No.     Description    
223-2106     Blade    
228-7902     Lubricant    

References

This manual is also produced in several languages, as listed.

Tool Operating Manual, NEHS0860-01, Using the 223-2105 Hose Cutting Machine, English

Tool Operating Manual, NFHS0860-01, Using the 223-2105 Hose Cutting Machine, French

Tool Operating Manual, NGHS0860-01, Using the 223-2105 Hose Cutting Machine, German

Tool Operating Manual, NPHS0860-01, Using the 223-2105 Hose Cutting Machine, Portuguese

Tool Operating Manual, NSHS0860-01, Using the 223-2105 Hose Cutting Machine, Spanish

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