2013/10/10 Caterpillar


A New Plate Assembly is Now Used in the Air Starting Arrangements (If Equipped) on the 793F, and 797F Off-Highway Trucks {5500, 5501, 7516, 7540}

Usage:

797F LAJ
Off-Highway Truck/Tractor:
793F (S/N: SSP1-UP)
797F (S/N: LAJ1-UP)

Description of Change: The new plate assembly is thicker than the bracket that is currently used. The new plate assembly will improve the service life of the system in the field.

Adaptable To: The new 420-0802 Plate As is now part of the 278-8487 Air Starting Control Gp (If Equipped), and the 288-2628 Air Starting Lines Gp (If Equipped).

The new plate assembly can be used to support the air solenoid and switch in place of the 318-8583 Bracket. The bracket is part of the 351-2417 Lubrication Pump Gp (If Equipped), and the 351-2420 Lubrication Pump Gp (If Equipped).

The new 420-0802 Plate As is adaptable to machines SSP1-122, and LAJ1-446. The new plate assembly became effective in production with the machines SSP123-UP, and LAJ447-UP.

If the 318-8583 Bracket bends, replace the bracket with the new plate assembly. Use the following procedure to update the machines with the new 420-0802 Plate As.

Table 1
Required Parts    
Item     Qty     Part Number     Description    
1     1     420-0802     Plate As    



    Illustration 1g03471046

  1. The lubrication system is located at the front, left corner of the machine.



    Illustration 2g03471057

  1. Disassemble the air solenoid and switch (2) from plate (3). Save the hardware, the air solenoid, and the switch.

  1. Remove plate (3) from the lube barrel. Discard the plate.



    Illustration 3g03471100

  1. Remove the two bolts (4) and two washers (5) from the lube barrel. Save the bolts and washers.



    Illustration 4g03471116

  1. Use the two bolts (4) and two washers (5) from the previous step to assemble plate assembly (1) to the lube barrel.



    Illustration 5g03471136

  1. Retrieve the parts that were saved in Step (1). Use the hardware to assemble the air solenoid and switch (2) to plate assembly (1) .

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