434-4988 Major Engine Overhaul Foundational Kit for 3406B and 3406C Marine Engines{1000} Caterpillar


434-4988 Major Engine Overhaul Foundational Kit for 3406B and 3406C Marine Engines{1000}

Usage:

3406C 1SS
Engine:
3406C (S/N: 2WB1-UP)
Generator Set:
3406B GEN SET (S/N: 2WB1-UP)
3406C MARINE GS (S/N: 4061-UP)
Marine Engine:
3406C MARINE (S/N: 1SS1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Overhaul Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Overhaul Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine overhaul.

Note: This kit does not contain rod bearings, main bearings, and thrust plates.

Note: For assistance with technical questions, contact your local Cat dealer.

Note: For more information, visit us at catmarinesupport.com.

Note: For access to our website you can scan the QR code below with a QR enabled device.




Illustration 1g03319969

Reference Material

Table 1
Engine Model     Engine Arrangement     Engine Serial Number Range     Parts Book Media     Disassembly and Assembly Media    
3406C     177-8877     S/N:1SS1-UP     SEBP2520     SENR1143    
177-8874
177-8878
177-8879
177-8880
177-8876
177-8873
238-5347 S/N:4061-UP     SEBP3957     SENR6526    
238-5343
238-5345
238-5349
238-5342
4P-1987 S/N:2WB1-UP     SEBP2753     SENR3920    

Note: For ordering reference material contact your local Cat dealer.

3406C 434-4988 Major Overhaul Kit Consist

Table 2
434-4988 Major Overhaul Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
232-3679     Rear Structure Gasket Kit     1    
433-7712     Fuel System Gasket Kit     1    
433-7869     Expansion Tank Gasket Kit     1    
434-0877     After Cooler and Lines Gasket Kit     1    
434-1858     Single Cylinder Head Gasket Kit     1    
434-2402     Front Structure Gasket Kit     1    
434-4989     Oil Cooler and Lines Gasket Kit     1    
434-5056     Central and Lower Structure Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
1R-0749     Fuel Filter     1    
1R-1808     Engine Oil Filter     1    
2H-1193     Ferrule     1    
2N-2766     Locknut     12    
3G-2292     Locking Bolt     5    
4N-0685     Bushing     6    
4N-6658     Bushing     1    
4N-8150     Spring     2    
4S-6137     Taperlock Stud     1    
5M-2894     Hard Washer     12    
9Y-2988     Breather As     1    
100-7399     Plug     2    
106-1792     Taperlock Stud     11    
126-1756     Locking Bolt     4    
131-7123     Bushing     1    
248-5513     Temperature Regulator     1    
305-6843     Guide Spring     12    
321-8649     Fluid Sampling Valve As     1    
392-9208     Valve Plunger     2    

Note: For assistance or technical questions contact your local Cat dealer.

Note: Refer to Illustration 2 for location of gasket kits.

3406C Engine Gasket Kit Locations




Illustration 2g03406156

(1) Rear Structure ( 232-3679 Gasket Kit )

(2) Single Cylinder Head ( 434-1858 Gasket Kit )

(3) After Cooler and Lines ( 434-0877 Gasket Kit )

(4) Fuel System ( 433-7712 Gasket Kit )

(5) Expansion Tank ( 433-7869 Gasket Kit )

(6) Front Structure ( 434-2402 Gasket Kit )

(7) Central and Lower ( 434-5056 Gasket Kit )

(8) Oil Cooler and Lines ( 434-4989 Gasket Kit )

Gasket Kit Consists

Rear Structure (232-3679 Gasket Kit)

Table 3
232-3679 Gasket Kit (Rear Structure)    
Part Number     Part Name     Qty    
2A-1162     Gasket     1    
2N-8359     Gasket     1    
4H-7869     Gasket     1    
4N-0933     Gasket     2    
5H-0244     Gasket     1    
9Y-6089     Gasket     1    
142-5868     Crankshaft Seal     1    
155-5619     Gasket     1    
230-3728     O-Ring Seal     1    
234-8937     Integral Seal     1    

Refer to Illustration 2.

Fuel System (433-7712 Gasket Kit)

Table 4
433-7712 Gasket Kit (Fuel System)    
Part Number     Part Name     Qty    
1P-0436     Gasket     1    
1W-1186     Gasket     1    
2J-0157     O-Ring Seal     1    
2N-3350     O-Ring Seal     1    
3J-1907     O-Ring Seal     1    
3J-7354     O-Ring Seal     3    
4J-8997     O-Ring Seal     1    
4M-8303     O-Ring Seal     2    
5P-5846     O-Ring Seal     1    
5P-7813     O-Ring Seal     2    
6L-3528     Gasket     1    
6V-3319     O-Ring Seal     1    
7C-0307     Gasket     1    
8H-2778     Ring Seal     1    
8H-9204     Felt Washer     6    
8J-4351     O-Ring Seal     2    
8L-2779     O-Ring Seal     6    
109-3206     O-Ring Seal     1    
109-9685     O-Ring Seal     1    
117-1385     O-Ring Seal     6    
131-3719     O-Ring Seal     6    
144-0482     Gasket     1    
214-7566     O-Ring Seal     1    
214-7568     O-Ring Seal     9    

Refer to Illustration 2.

Expansion Tank (433-7869 Gasket Kit)

Table 5
433-7869 Gasket Kit (Expansion Tank))    
Part Number     Part Name     Qty    
2N-0931     Gasket     4    
4L-7636     Gasket     1    
4N-1156     Regulator Cover Gasket     1    
4N-3858     Gasket     1    
7C-0307     Gasket     1    
109-0076     O-Ring Seal     1    
110-7753     O-Ring Seal     2    

Refer to Illustration 2.

Aftercooler and Lines (434-0877 Gasket Kit)

Table 6
434-0877 Gasket Kit (Aftercooler and Lines)    
Part Number     Part Name     Qty    
1S-9544     O-Ring Seal     2    
2N-8204     Gasket     6    
4L-8337     O-Ring Seal     2    
4N-0699     Gasket     1    
4N-0933     Gasket     2    
4N-4159     Gasket     1    
4N-4188     Gasket     2    
5P-7204     O-Ring Seal     4    
5S-1188     O-Ring Seal     2    
6L-9589     Gasket     4    
6V-9769     O-Ring Seal     4    
109-0078     O-Ring Seal     2    
153-5484     Gasket     2    

Refer to Illustration 2.

Single Cylinder Head (434-1858 Gasket Kit)

Table 7
434-1858 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
1S-4810     Oil Drain Gasket     1    
1S-6595     Oil Supply Gasket     1    
2N-2766     Locknut     4    
2N-8204     Gasket     6    
3E-6772     Seal     24    
3S-5496     O-Ring Seal     4    
3S-9643     Lip Type Seal     1    
4L-8337     O-Ring Seal     2    
4N-0699     Gasket     1    
4N-4159     Gasket     1    
4N-7253     Chamber Gasket     6    
5P-5678     Seal     10M    
5S-1188     O-Ring Seal     2    
6I-2517     Gasket     1    
6I-3066     Cylinder Head Gasket     1    
6I-4024     Plate Gasket     1    
6L-8562     Taperlock Stud     4    
6L-9589     Gasket     4    
6V-3251     O-Ring Seal     1    
6V-3831     O-Ring Seal     1    
6V-9769     O-Ring Seal     4    
7C-0307     Gasket     1    
7L-4774     O-Ring Seal     6    
7M-7273     Gasket     1    
8C-5196     O-Ring Seal     2    
8H-9204     Felt Washer     6    
8L-2779     O-Ring Seal     6    
109-0072     O-Ring Seal     2    
109-0073     O-Ring Seal     1    
114-2687     O-Ring Seal     1    
114-4427     O-Ring Seal     1    
117-1385     O-Ring Seal     6    
129-9452     Exhaust Manifold Gasket     6    
214-7568     O-Ring Seal     2    

Refer to Illustration 2.

Front Structure (434-2402 Gasket Kit)

Table 8
434-2402 Gasket Kit (Front Structure)    
Part Number     Part Name     Qty    
1H-7339     O-Ring Seal     1    
1W-1898     Gasket     1    
2W-0459     Gasket     1    
4H-6145     Gasket     1    
4N-0933     Gasket     1    
4W-0435     Quad Ring Seal     1    
4W-4616     Quad Ring Seal     1    
6B-2250     Gasket     2    
6V-3319     O-Ring Seal     1    
7W-5733     Gasket     1    
100-7432     Gasket     1    
109-0077     O-Ring Seal     1    
122-3772     O-Ring Seal     1    
142-5867     Crankshaft Seal     1    
147-0182     O-Ring Seal     2    
166-9142     Gasket     1    
166-9146     Gasket     1    
214-7566     O-Ring Seal     1    
230-3728     O-Ring Seal     1    

Refer to Illustration 2.

Oil Cooler and Lines (434-4989 Gasket Kit)

Table 9
434-4989 Gasket Kit (Oil Cooler and Lines)    
Part Name     Part Number     Qty    
1W-2636     Gasket     1    
4N-0641     Gasket     1    
8C-5230     O-Ring Seal     2    
061-7540     O-Ring Seal     2    
109-0077     O-Ring Seal     4    
113-5304     O-Ring Seal     2    

Refer to Illustration 2.

Central and Lower (434-5056 Gasket Kit)

Table 10
434-5056 Gasket Kit (Central and Lower Structure)    
Part Number     Part Name     Qty    
4N-0641     Gasket     1    
4N-0699     Gasket     5    
4N-1151     Gasket     1    
5P-5846     O-Ring Seal     1    
5P-8068     O-Ring Seal     1    
5P-8210     O-Ring Seal     1    
6V-3251     O-Ring Seal     2    
6V-9027     O-Ring Seal     1    
7C-0307     Gasket     1    
7W-6081     Gasket     1    
8C-3445     Dust Cap     1    
8C-5230     O-Ring Seal     2    
9X-7378     O-Ring Seal     1    
061-7540     O-Ring Seal     2    
114-4427     O-Ring Seal     1    
118-5068     O-Ring Seal     1    
119-5155     O-Ring Seal     1    
121-0145     O-Ring Seal     1    
165-6170     Plug     3    
214-7568     O-Ring Seal     4    
238-5084     O-Ring Seal     2    
250-0466     O-Ring Seal     2    
291-8145     O-Ring Seal     1    

Refer to Illustration 2.

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