Installing the 388-8286 Bluetooth Radio Kit {7338} Caterpillar

Compact Track Loader

239D (S/N: CD41-UP; BL91-UP; T9S1-UP)

249D (S/N: AH91-UP; D9E1-UP; GWR1-UP)

259D (S/N: LW51-UP; FTK1-UP; GTK1-UP; FTL1-UP)

279D (S/N: TP51-UP; GTL1-UP; PPT1-UP; RCX1-UP)

289D (S/N: WE51-UP; WCT1-UP; TAW1-UP; A9Z1-UP)

299D (S/N: GTC1-UP)

299D XHP (S/N: JST1-UP)

299D2 (S/N: FD21-UP; BY41-UP)

299D2 XHP (S/N: DX21-UP; DX91-UP)

Multi Terrain Loader

257D (S/N: EML1-UP; FMR1-UP; D5T1-UP; EZW1-UP)

277D (S/N: NTL1-UP; FMT1-UP; MLT1-UP)

287D (S/N: STK1-UP; TLK1-UP; HMT1-UP)

297D (S/N: BE71-UP)

297D XHP (S/N: HP71-UP)

297D2 (S/N: BL71-UP)

297D2 XHP (S/N: HP21-UP)

Skid Steer Loader

226D (S/N: HR61-UP; HRD1-UP)

232D (S/N: EH21-UP; KXC1-UP; DPR1-UP)

236D (S/N: K2D1-UP; SEN1-UP; MPW1-UP; BGZ1-UP)

242D (S/N: HFB1-UP; DML1-UP; DZT1-UP; A9W1-UP)

246D (S/N: PN51-UP; BYF1-UP; JSL1-UP; HMR1-UP)

262D (S/N: RE51-UP; DTB1-UP; KTS1-UP; LST1-UP)

272D (S/N: B5W1-UP)

272D XHP (S/N: ETL1-UP)

272D2 (S/N: BL21-UP)

272D2 XHP (S/N: MD21-UP)

Introduction

This Special Instruction outlines the required parts and procedures for installing the 388-8286 Bluetooth Radio Kit.

Required Parts

Installing the Radio AM/FM Gp

Note: Before proceeding with the installation of this kit, make sure that the 388-8283 Radio Installation Gp (Radio Ready) has been installed first. Refer Special Instruction, REHS8710, if needed

Note: If the 345-6140 Cover from 388-8283 Radio Kit has been installed already, remove and replace with the new 345-6145 Cover provided by this kit. Replace 8Y-5947 Fastener with 114-6658 Washer and 3T-0851 Lock Nut. Discard the 345-6140 Radio Cover and 8Y-5947 Fastener.

Illustration 1	g03863263
View of radio installation (9) 114-6658 Washer (10) 3T-0851 Lock Nut

1. Insert radio group (7) in to radio cover (4) and fasten using washer (9) and lock nut (10). Torque lock nut (10) to 1.7 ± 0.5 N·m (15 ± 4 lb in).
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   Illustration 2	g03406112
   (A) Slot (6) 353-1634 Radio Harness As (7) 377-7215 Radio Gp

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   Illustration 3	g03406118
   (6) 353-1634 Radio Harness As (7) 377-7215 Radio Gp

2. Connect Radio Harness As (6) onto the back of Radio Gp (7) in Slot (A). Refer to Illustrations 2 and 3.

   Note: If 388-8283 Radio Kit (Radio Ready) has been previously installed, discard the Radio Harness As. from that Kit, and use the 353-1634 Radio Harness As (6) included in this Kit instead.

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   Illustration 4	g03406135
   Location of 345-6143 Cover (B)

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   Illustration 5	g03406138
   ( 4) 345-6145 Cover (6) 353-1634 Radio Harness As (7) 377-7215 Radio Gp

3. Remove and discard 345-6143 Cover (B). Install Cover (4). Carefully insert Radio Gp (7) along with Radio Harness As. (6) into Cover (4). Refer to Illustration 5.

Routing the Bluetooth Harness

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Illustration 6	g03402473
(C) Headliner (D) Left-Hand Side Cover (E) Rear Liner As

1. Carefully remove the left-hand Side Cover (D) by removing the Fastener that supports the Cover (D) to the Rear Liner As (E). Remove the three fasteners that support the Headliner (C) to the rear top of the Cab. Discard the Fasteners. Fold the Headliner (C) in order to expose the Instrument Panel Harness As. Refer to Illustration 6.

   Note: Full removal of Headliner (C) is not necessary

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   Illustration 7	g03412306
   (F) Right-Hand Side Console As

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   Illustration 8	g03412605
   (F) Right-Hand Side Console As (G) Screw (H) Fastener

2. Remove the Right-Hand Side Console As. (F) by first removing the two Screws (G) to the left of the Electronics Group Display and the other two Fasteners (H) below the switches. Discard Fasteners (H). Refer to Illustrations 7 and 8.
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   Illustration 9	g03412630
   (F) Right-Hand Side Console As (J) Plug (K) Plug

3. Remove the Plugs (J) on Right-Hand Side Console As. (F) that are not in use. Remove Plug (K) in order to grab Right-Hand Side Console As. (F) from the holes exposed after removing the Plugs. Discard Plug (K). Refer to Illustration 9.

4. Pull away the entire Right-Hand Side Console As (F). Start from the top side where Right-Hand Side Console As (F) contacts with the top of the Canopy As.

   Note: There is a tab on top of Right-Hand Side Console As. (F) that locks Right-Hand Side Console As. (F) in place. Be cautious not to break this tab when pulling the console away.

   Note: Movement of the Console As. will be restrained by the Harness As. connected to each one of the Switches, Knob As, and Electronics Group. Exercise caution when removing the Console As. Carefully unplug each Harness As, if necessary.

   Note: Retain the two Screws (G) and Plugs (J) for reinstallation later in this procedure.

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   Illustration 10	g03402470
   (6) 353-1634 Radio Harness As (8) 9G-1307 Grommet (L) Plate

5. Pull the Connector from Radio Harness As. (6) through Grommet (8) and up through the hole located on Plate (L) near the rear window. Refer to Illustration 10. Install Grommet (8) onto the Plate.

   Note: If the 345-6174 Grommet from 388-8283 Radio Kit has been installed already, remove this grommet and replace with Grommet (8) from the 388-8286 Radio Kit

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   Illustration 11	g03402478
   (M) Instrument Panel Harness As (1) 3S-2093 Cable Strap (6) 353-1634 Radio Harness As

6. Route Radio Harness As. (6) along Instrument Panel Harness As. (M) and upward towards the top of the Cab.

   Note: Before strapping Radio Harness As. (6), make sure that there is enough slack to connect the Microphone. If necessary, coil and strap any excess cable from the Harness after connecting the Microphone

7. Begin strapping Radio Harness As. (6) to Instrument Panel Harness As. (M) by using five Cable Straps (1). Refer to Illustration 11.
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   Illustration 12	g03402477
   (M) Instrument Panel Harness As (1) 3S-2093 Cable Strap (6) 353-1634 Radio Harness As

8. Continue attaching Radio Harness As. (6) to Instrument Panel Harness As. (M) using three Cable Straps (1). Refer to Illustration 12.
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   Illustration 13	g03402476
   (M) Instrument Panel Harness As (1) 3S-2093 Cable Strap (6) 353-1634 Radio Harness As

9. Continue attaching Radio Harness As. (6) to Instrument Panel Harness As. (M) using three Cable Straps (1) at the locations shown in Illustration 13.

10. Replace the Headliner, the Left-Hand Side Cover, the Plugs, and the Right-Hand Console back to original locations. Use the provided six Fasteners (3) if necessary.

Connecting the Microphone

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Illustration 14	g03402480
(5) 349-8642 Microphone (6) 353-1634 Radio Harness As

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Illustration 15	g03402481
(5) 349-8642 Microphone

1. Connect Microphone (5) to the end Connector on Radio Harness As. (6). Insert Microphone (5) onto the Console on the open slot right below the Control Knob As. until Microphone (5) snaps into place. Refer to Illustrations 14 and 15.

2. Use some of the provided Seal (2) on the rear of the Radio Gp. (7) to protect the wires and connections.

Connecting the Radio to the Cab Harness

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Illustration 16	g03412782
(N) Hole (P) 9U-8746 Coaxial Cable As (previously installed) (R) 8E-1118 Antenna As

1. Connect the End Connector from 9U-8746 Coaxial Cable As (P) to the appropriate slot on the rear of the Radio Console (7). Hand tighten the other end of 9U-8746 Coaxial Cable As (P) to 8E-1118 Antenna As (R) that was previously installed, as indicated in Special Instruction, REHS8710. Make sure that 9U-8746 Coaxial Cable As (P) passes through Hole (N) located on the Canopy Plate and right next to the Bracket. This action will protect the Cable from movement of the arms.

2. Connect the Receptacle from the 200-5728 Radio Harness As (Connection AC-2) onto the appropriate slot on the rear of the Radio Console. Connect the other end of 200-5728 Radio Harness As that contains 3E-3388 Connector Receptacle As (Connection AC-1) to 155-2264 Connector Plug As (Connection C-C10). Ensure that the connection corresponds to the one shown in Table 2.
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   Table 3

   CONNECTING AC-1 TO C-C10
   	AC-1	C-C10
   POSITION	WIRE COLOR AND GAUGE	WIRE NUMBER	WIRE COLOR AND GAUGE
   1	WHITE/BLACK -18	509-C70	WHITE -18
   2	WHITE-18	508-C68	PURPLE -18
   3	BLACK-18	200-C75	BLACK -18
   4	N/A	N/A	N/A
   5	YELLOW-18	122-C74	RED -18
   6	RED-18	191-C76	WHITE -16
   7	GRAY/BLACK - 18	512-C72	GREEN - 18
   8	GRAY - 18	511-C71	BROWN - 18