NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Install O-ring seal (98), O-ring seals (97), and O-ring seals (96) to control valve (91).
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Illustration 2 g03395041 - Install rectangular seal (95), O-ring seals (94), and O-ring seals (93) to cover (92).
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Illustration 3 g03394931 - Connect control valve (91) to manifold (90) and cover (89) to control valve (91). Install bolts (89), the washers, and the nuts. Tighten bolts (89) to a torque of
105 ± 10 N·m (77 ± 7 lb ft) .Show/hide tableIllustration 4 g03394904 - Install O-ring seal (88) to plug (87). Install plug (87).
- Install O-ring seal (86) to plug (85). Install plug (85).
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Illustration 5 g03394900 - Install orifice plug (82). Tighten orifice plug (82) to a torque of
10 + 4 - 1 N·m (89 + 35 - 9 lb in) . - Install O-ring seal (84) to plug (83). Install plug (83).
- Install O-ring seal (81) to plug (80). Install plug (80).
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Illustration 6 g03394606 - Install O-ring seal (79) to plug (78). Install plug (78).
- Install O-ring seal (77) to plug (76). Install plug (76).
- Install O-ring seal (75) to plug (74). Install plug (74).
- Install O-ring seal (73) to plug (72). Install plug (72).
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Illustration 7 g03394419 - Install valve (71) and spring (70).
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Illustration 8 g03394410 Show/hide tableImproper assembly of parts that are spring loaded can cause bodily injury.
To prevent possible injury, follow the established assembly procedure and wear protective equipment.
- Install valve (69), spring (68), hard washer (67), retainer (66), O-ring seal (65), washer (64), and nut (63) to relief valve (56). Tighten nut (63) to a torque of
35 ± 5 N·m (26 ± 4 lb ft) .Show/hide tableIllustration 9 g03394407 - Install O-ring seal (61) to seat (62). Install seat (62). Tighten seat (62) to a torque of
22 ± 2 N·m (195 ± 18 lb in) .Show/hide tableIllustration 10 g03394402 - Install backup ring (59) and O-ring seal (60) to relief valve (56).
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Illustration 11 g03394380 - Install shims (58), O-ring seal (57), relief valve (56), and bolts (55). Tighten bolts (55) to a torque of
60 ± 7 N·m (44 ± 5 lb ft) .Show/hide tableIllustration 12 g03394215 Show/hide tableImproper assembly of parts that are spring loaded can cause bodily injury.
To prevent possible injury, follow the established assembly procedure and wear protective equipment.
- Install valve (51) and spring (52). Install O-ring seal (53) to plug (54). Install plug (54). Tighten plug (54) to a torque of
300 ± 40 N·m (220 ± 30 lb ft) .Show/hide tableIllustration 13 g03395506 Show/hide tableIllustration 14 g03395563 - Lubricate O-ring seal (49) with the lubricant that is being sealed.
- Install seat (48) and O-ring seal (49) into body assembly (41). Install sleeve bearing (50) into body assembly (41) to a depth of Dimension (X). Dimension (X) is equal to
2.80 ± 0.10 mm (0.110 ± 0.004 inch) .Show/hide tableIllustration 15 g03395501 - Install O-ring seal (46) onto plug (47). Install plug (47) to valve (44). Tighten plug (47) to a torque of
20 ± 2 N·m (177 ± 18 lb in) . Install retaining ring (45) to valve (44).Show/hide tableIllustration 16 g03393180 Show/hide tableImproper assembly of parts that are spring loaded can cause bodily injury.
To prevent possible injury, follow the established assembly procedure and wear protective equipment.
- Install spring (42), stem (43), and valve (44) into body assembly (41).
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Illustration 17 g03393146 Show/hide tableImproper assembly of parts that are spring loaded can cause bodily injury.
To prevent possible injury, follow the established assembly procedure and wear protective equipment.
- Install valve (40), spring (39), O-ring seal (38), washer (37), washer (36), retainer (35), washer (34), and nut (33) to check valve (29). Tighten nut (33) to a torque of
50 ± 7 N·m (37 ± 5 lb ft) .Show/hide tableIllustration 18 g03393142 - Install O-ring seal (30), backup ring (31), and O-ring seal (32) onto check valve (29).
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Illustration 19 g03393136 - Install check valve (29). Tighten check valve (29) to a torque of
145 ± 15 N·m (107 ± 11 lb ft) . - Repeat Steps 19 through 25 for the remaining check valve.
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Illustration 20 g03393122 Show/hide tableImproper assembly of parts that are spring loaded can cause bodily injury.
To prevent possible injury, follow the established assembly procedure and wear protective equipment.
- Install valve (21), plate (22), spring (23), washer (24), O-ring seal (25), retainer (26), washer (27), and nut (28). Tighten nut (28) to a torque of
50 ± 7 N·m (37 ± 5 lb ft) .Show/hide tableIllustration 21 g03393107 - Lubricate O-ring seals (20) with the lubricant that is being sealed.
- Install O-ring seals (20) to relief valve (19).
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Illustration 22 g03393104 - Install relief valve (19). Tighten relief valve (19) to a torque of
65 ± 5 N·m (48 ± 4 lb ft) .Show/hide tableIllustration 23 g03392914 - Install O-ring seal (17) to plug (18). Install plug (18) to lift stem (16).
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Illustration 24 g03392911 - Install lift stem (16).
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Illustration 25 g03392904 - Install retainer (15), spring (14), and retainer (13).
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Illustration 26 g03392895 Show/hide tableImproper assembly of parts that are spring loaded can cause bodily injury.
To prevent possible injury, follow the established assembly procedure and wear protective equipment.
- Install O-ring seal (12) and O-ring seals (11). Install housing assembly (10).
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Illustration 27 g03392890 - Install O-ring seal (9) onto plug (8). Install plug (8).
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Illustration 28 g03392884 - Install O-ring seals (7) onto cartridge assembly (6). Install cartridge assembly (6). Tighten cartridge assembly (6) to a torque of
35 ± 3 N·m (26 ± 2 lb ft) .Show/hide tableIllustration 29 g03390676 - Install coil assembly (5), washer (4), and nut (3). Tighten nut (3) to a torque of
20 ± 3 N·m (177 ± 27 lb in) . - Repeat Steps 33 through 37 for the other side of the valve.
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Illustration 30 g03390660 - Install O-ring seals (2). Install adapter assembly (1). Repeat this step for the remaining adapter assembly.
Illustration 1 | g03394940 |
End By:
- Install the ripper control valve.