Bronze 430-9992 Engine Rebuild Kit for 3306 Machine Engines{1000} Caterpillar


Bronze 430-9992 Engine Rebuild Kit for 3306 Machine Engines{1000}

Usage:

D6G SR 3SR
Track-Type Tractor:
D6D (S/N: 6HC1-UP; 7XF1-UP)
D6G Series 2 (S/N: 3SR1-UP)

Introduction

This Special Instruction is intended to provide information on the Engine Rebuild Kit Consist and detailed information on specific parts that should be used based on engine arrangements.

This Engine Rebuild Kit may contain extra parts and extra quantities due to the variety of engine arrangements assigned to a given kit. Refer to the corresponding Parts Manual or Disassembly and Assembly manual in Table 1.

Note: This Kit may contain upgraded parts. These upgraded part numbers may be different than what you have in the parts manual or engine, but these parts have been technically reviewed for compatibility with your application.

Note: This kit contains gasket kits and includes additional parts needed to perform an engine rebuild.

Note: This kit contains a set of six standard rod bearings.

Note: This kit does not contain main bearings and thrust plates.

Note: For assistance with technical questions, contact your local Cat dealer.

Reference Material

Table 1
Machine Model     Engine Arrangement     Engine Serial Number Range     Machine Serial Number Prefix     Parts Book Media     Disassembly and Assembly Media    
D6G
   
151-5310     S/N:6NC1-UP     S/N:3SR     SEBP2578     SENR5598    
D6D     151-5310     S/N:6NC1-UP     S/N:7XF     XEBP9733    
7C-0578
7W-3093
S/N:10Z1-UP     S/N:6HC    

Note: For ordering reference material contact your local Cat dealer.

3306 430-9992 Bronze Engine Rebuild Kit Consist

Table 2
430-9992 Engine Rebuild Kit Consist    
Gasket Kits    
Part Number     Part Name     Qty    
281-0029     Single Fuel Injector Gasket Kit     6    
8C-8745     Rear Structure Gasket Kit     1    
208-4836     Water Pump Installation Gasket Kit     1    
430-9054     Oil Cooler and Lines Gasket Kit     1    
391-8256     Single Cylinder Head Gasket Kit     1    
141-7277     Front Structure Gasket Kit     1    
392-5441     Central and Lower Structure Gasket Kit     1    
430-9981     Turbocharger Installation Gasket Kit     1    
104-3014     Fuel System Gasket Kit     1    
Additional Parts Included in This Kit    
Part Number     Part Name     Qty    
0L-0364     Lock     2    
1H-7666     Gasket     1    
1M-7643     Spacer     1    
1R-0750     Fuel Filter     1    
1R-1807     Engine Oil Filter As     1    
2N-2766     Locknut     12    
2S-6160     Hard Washer     11    
2W-9162     Breather As     1    
3J-7354     O-Ring Seal     1    
3K-0360     O-Ring Seal     1    
5M-2894     Hard Washer     2    
5P-0597     Hose Clamp     2    
5P-4868     Hose Clamp     4    
6B-7469     Spacer     1    
6N-0009     Metal Seal Ring     1    
6N-1558     Seal Ring     1    
6V-1426     Taperlock Stud     9    
6V-1427     Taperlock Stud     2    
6V-3508     Cup Plug     2    
7M-4046     Bushing     4    
7N-0550     Spring Washer     2    
8M-3182     Spring     2    
8M-9307     Plug     1    
8N-4110     Bushing     1    
8S-1491     Lock     1    
8S-8874     Locknut     1    
8T-4984     Hose Clamp     2    
8T-6757     Pipe Plug     6    
9H-1113     Retaining Ring     2    
9L-2295     High Temperature Bolt     1    
9M-2341     Water Separator and Fuel Filter Element     1    
9M-2418     Bushing     1    
9M-8395     Bushing     2    
106-1793     Taperlock Stud     1    
111-8010     Water Temperature Regulator     1    
131-6645     Hose     1    
134-0641     Hard Washer     1    
188-6126     Gasket     1    
195-0302     Bushing     1    
196-9988     Bushing     1    
328-5572     Connecting Rod Bearing     6    

Note: For assistance or technical questions contact your local Cat dealer.

Note: Refer to Illustration 1 for location of gasket kits.

3306 Engine Gasket Kit Locations




Illustration 1g03362161

(1) Single Fuel Injector ( 281-0029 Gasket Kit )

(2) Rear Structure ( 8C-8745 Gasket Kit )

(3) Oil Cooler and Lines ( 430-9054 Gasket Kit )

(4) Central and Lower Structure ( 392-5441 Gasket Kit )

(5) Water Pump Installation ( 208-4836 Gasket Kit )

(6) Front Structure ( 141-7277 Gasket Kit )

(7) Fuel System ( 104-3014 Gasket Kit )

(8) Turbocharger Installation ( 430-9981 Gasket Kit )

(9) Single Cylinder Head ( 391-8256 Gasket Kit )

Gasket Kit Consists

Single Fuel Injector (281-0029 Gasket Kit)

Table 3
281-0029 Gasket Kit (Single Fuel Injector)    
Part Number     Part Name     Qty    
7W-4487     Special Washer     1    
9L-9098     Carbon Stop Seal     1    
114-3362     O-Ring Seal     1    
271-2489     Washer Seal     1    

Refer to Illustration 1.

Rear Structure (8C-8745 Gasket Kit)

Table 4
8C-8745 Gasket Kit (Rear Structure)    
Part Number     Part Name     Qty    
0L-1124     Plug Gasket     1    
1M-7341     Locking Bolt     1    
4H-7869     Gasket     1    
5F-3106     O-Ring Seal     1    
7C-4297     Crankshaft Seal Gp     1    
9H-5921     Gasket     1    
9M-5894     O-Ring Seal     1    

Refer to Illustration 1.

Water Pump Installation (208-4836 Gasket Kit)

Table 5
208-4836 Gasket Kit (Water Pump Installation)    
Part Number     Part Name     Qty    
2P-0406     Gasket     1    
2P-6132     Elbow Gasket     1    
5F-3106     O-Ring Seal     1    
7N-0200     Gasket     1    
9M-4849     O-Ring Seal     1    

Refer to Illustration 1.

Oil Cooler and Lines (430-9054 Gasket Kit)

Table 6
430-9054 Gasket Kit (Oil Cooler and Lines)    
Part Number     Part Name     Qty    
2M-4108     Gasket     2    
2M-5407     Gasket     1    
2W-4561     Gasket     1    
4N-3841     Gasket     1    
5P-8118     O-Ring Seal     2    
5S-6051     Gasket     2    
7F-7590     Gasket     1    
114-2687     O-Ring Seal     2    

Refer to Illustration 1.

Single Cylinder Head (391-8256 Gasket Kit)

Table 7
391-8256 Gasket Kit (Single Cylinder Head)    
Part Number     Part Name     Qty    
1H-7666     Gasket     1    
1P-0451     Gasket     1    
1S-4295     Gasket     1    
2M-9780     O-Ring Seal     1    
2N-2766     Locknut     4    
2P-6132     Elbow Gasket     1    
3J-1907     O-Ring Seal     1    
3J-7354     O-Ring Seal     1    
3K-0360     O-Ring Seal     1    
3S-5496     O-Ring Seal     2    
5H-7704     O-Ring Seal     2    
5S-6735     Gasket     2    
6N-0009     Metal Seal Ring     1    
6N-0992     Metal Seal Ring     1    
7N-0200     Gasket     1    
7N-0944     Gasket     1    
7N-8018     Seal     6    
8H-2046     O-Ring Seal     1    
8H-9204     Felt Washer     6    
8H-9788     Gasket     1    
8M-2295     Bolt     4    
8M-4448     O-Ring Seal     1    
9M-4849     O-Ring Seal     1    
9S-7083     Inlet Gasket     1    
9Y-1798     Seal     18    
9Y-1979     Manifold Gasket     3    
111-8015     Cylinder Head Gasket     1    
115-7550     Plate Gasket     1    
133-1247     Valve Cover Seal     1    
188-6126     Gasket     1    

Refer to Illustration 1.

Front Structure (141-7277 Gasket Kit)

Table 8
141-7277 Gasket Kit (Front Structure)    
Part Number     Part Name     Qty    
1W-3900     Gasket     1    
2H-3932     O-Ring Seal     1    
2H-3934     O-Ring Seal     1    
2P-0220     Pump Gasket     1    
2P-1692     O-Ring Seal     1    
2P-2720     Gasket     1    
5F-3106     O-Ring Seal     1    
5F-7054     O-Ring Seal     1    
5S-2106     Lip Type Seal     1    
6N-7887     Housing Cover Gasket     1    
6V-6921     Ring Seal     1    
7N-0944     Gasket     1    
8N-0110     Front Plate Gasket     1    
8S-1491     Lock     1    
362-8853     Crankshaft Seal Gp     1    

Refer to Illustration 1.

Central and Lower Structure (392-5441 Gasket Kit)

Table 9
392-5441 Gasket Kit (Central and Lower Structure)    
Part Number     Part Name     Qty    
2M-5407     Gasket     1    
2M-9780     O-Ring Seal     3    
2P-8746     Gasket     1    
2W-4561     Gasket     1    
3J-1907     O-Ring Seal     1    
3J-7354     O-Ring Seal     3    
3K-0360     O-Ring Seal     2    
4K-1388     O-Ring Seal     3    
4M-6480     Gasket     1    
5F-9657     O-Ring Seal     3    
5P-8066     O-Ring Seal     1    
5S-8055     Gasket     1    
7F-7590     Gasket     1    
7M-8485     O-Ring Seal     1    
8C-3445     Dust Cap     1    
8H-7521     O-Ring Seal     1    
8L-2786     O-Ring Seal     2    
8M-0904     Gasket     1    
8M-5248     O-Ring Seal     2    
8M-5253     O-Ring Seal     1    
9M-4849     O-Ring Seal     1    
9Y-6860     Gasket     1    
114-2687     O-Ring Seal     1    
121-0145     O-Ring Seal     2    
169-4199     Oil Pan Gasket     1    
169-4200     Gasket     1    

Refer to Illustration 1.

Turbocharger Installation (430-9981 Gasket Kit)

Table 10
430-9981 Gasket Kit (Turbocharger Installation)    
Part Number     Part Name     Qty    
1P-0451     Gasket     1    
2N-2766     Locknut     4    
3K-0360     O-Ring Seal     2    
5S-6735     Gasket     1    
8H-9788     Gasket     1    
9L-2295     High Temperature Bolt     4    
9M-4849     O-Ring Seal     1    
188-6126     Gasket     1    

Refer to Illustration 1.

Fuel System (104-3014 Gasket Kit)

Table 11
104-3014 Gasket Kit (Fuel System)    
Part Number     Part Name     Qty    
1J-9671     O-Ring Seal     2    
1P-0436     Gasket     1    
2D-6392     O-Ring Seal     1    
2H-3932     O-Ring Seal     1    
2H-3934     O-Ring Seal     1    
2J-0157     O-Ring Seal     1    
2M-9780     O-Ring Seal     1    
3D-2824     O-Ring Seal     1    
3D-2898     O-Ring Seal     1    
3J-1907     O-Ring Seal     5    
3J-7354     O-Ring Seal     2    
4J-7533     O-Ring Seal     3    
4J-8997     O-Ring Seal     1    
4M-8303     O-Ring Seal     1    
4N-0260     Lip Type Seal     1    
5F-7054     O-Ring Seal     1    
5F-9144     O-Ring Seal     1    
5P-6620     O-Ring Seal     1    
5P-8215     O-Ring Seal     1    
5P-9757     O-Ring Seal     1    
5S-7611     Shaft Lock     1    
6F-6672     O-Ring Seal     1    
6H-9691     O-Ring Seal     1    
6I-2002     Gasket     1    
6I-2003     Gasket     1    
6I-2004     Gasket     1    
6J-2419     O-Ring Seal     1    
6V-6921     Ring Seal     1    
7F-8607     O-Ring Seal     1    
7N-9520     Gasket     1    
7W-4486     Washer     6    
8H-2778     Ring Seal     1    
8H-9204     Felt Washer     6    
8J-8343     O-Ring Seal     1    
8M-8515     O-Ring Seal     1    
9L-9098     Carbon Stop Seal     6    
033-5879     O-Ring Seal     1    
114-3364     Special Washer     6    
114-8718     O-Ring Seal     6    
138-9507     Lip Type Seal     1    
144-0477     Gasket     1    
150-3724     Gasket     1    
150-3726     Gasket     1    
150-3727     Fuel Gasket     1    
150-3728     Gasket     1    
150-3730     Gasket     1    

Refer to Illustration 1.

Caterpillar Information System:

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924K, 930K and 938K Wheel Loaders Operator Controls
C3.3B Tier 4 Final Engines for Caterpillar Built Machines Coolant Temperature Sensor
2013/03/13 New Flag Spacer with Rust Preventive and Corrosion Protection Used on Upper Hitch Pin for 950 Through 980 Series H and Series K Medium Wheel Loaders {7057, 7100}
990K Wheel Loader Cooling System Coolant (ELC) - Change
374F Excavator Hydraulic System Solenoid Valve (Hydraulic Lockout)
D9T Track-Type Tractor Systems Modes of Operation (Steering System)
990K Wheel Loader Ether Starting Aid Cylinder - Replace
C9.3 Industrial Engine Battery Disconnect Switch - If Equipped
D9T Track-Type Tractor Systems Piston Pump (Steering)
986H Wheel Loader Machine Systems Torque Converter (Lockup)
990K Wheel Loader Engine Oil Level - Check
990K Wheel Loader Cooling System Coolant Extender (ELC) - Add
C9.3 Industrial Engine Manual Stop Procedure
D10T2 Track-Type Tractor Systems Hydraulic Fan Speed (On Demand) - Test and Adjust
AD30 Underground Articulated Truck Power Train Electronic Control System MID 027 - CID 1272 - FMI 03
986H Wheel Loader Machine Systems Transmission Magnetic Screen
2014/05/20 New Camshafts Are Used for Certain C27 and C32 Commercial Engines {1210}
D11T Track-Type Tractor Machine Systems Ladder System Pressure - Test and Adjust - If equipped
2013/03/29 An Improved Hose Assembly Is Now Used in the Hydraulic Fan Drive and Oil Cooler Lines Group On Certain 980H Wheel Loaders {1374, 5057}
Access Hole for A-Pin Bore Service on 980K Wheel Loaders{0670, 0679, 6107, 7054} Access Hole for A-Pin Bore Service on 980K Wheel Loaders{0670, 0679, 6107, 7054}
986H Wheel Loader Machine Systems Transmission Lubrication
986H Wheel Loader Machine Systems Transmission Hydraulic Control
990K Wheel Loader Cooling System Coolant Level - Check
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