Procedure for Installing Object Detection Software on Monitor Display Group {7347, 7490, 7620} Caterpillar


Procedure for Installing Object Detection Software on Monitor Display Group {7347, 7490, 7620}

Usage:

793B 1HL
Articulated Truck
730 (S/N: B1M1-UP)
730 EJECTOR (S/N: B1W1-UP)
740 (S/N: WWD1-UP; AXM1-UP; B1P1-UP; DTX1-UP; AZZ1-UP)
740 EJECTOR (S/N: B1R1-UP; AZZ1-UP)
740B (S/N: L4E1-UP; GLH1-UP; T4R1-UP; E4S1-UP)
740B EJECTOR (S/N: L4F1-UP; T4S1-UP)
Excavator
324D (S/N: BTK1-UP)
Harvester Head
SAT322TSC (S/N: SHM1-UP)
Landfill Compactor
816K (S/N: LT61-UP; WNB1-UP; SLL1-UP; WCL1-UP)
826K (S/N: 2321-UP; 2L31-UP; 2T61-UP; SET1-UP)
836K (S/N: T6X1-UP; L6Z1-UP; LWZ1-UP; TWZ1-UP)
Machine Control and Guidance Products
CAT DETECT (S/N: DTK1-UP)
Mining Truck
794 AC (S/N: HRT1-UP)
Motor Grader
16H (S/N: 6ZJ1-UP; ATS1-UP)
16M (S/N: B9H1-UP; R9H1-UP)
24H (S/N: 7KK1-UP)
24M (S/N: B9K1-UP)
Off-Highway Truck/Tractor
769 (S/N: 99F1-UP; 35W1-UP)
770G (S/N: ECM1-UP)
772 (S/N: RLB1-UP; RGK1-UP; J2M1-UP)
772G (S/N: LTS1-UP)
773D (S/N: NBJ1-UP; BGL1-UP; 7ER1-UP; 7CS1-UP; 7FZ1-UP)
773E (S/N: BDA1-UP; PRB1-UP; KEG1-UP; ASK1-UP; DJS1-UP)
773F (S/N: EED1-UP; EXD1-UP)
777C (S/N: 4XJ1-UP)
777D (S/N: DCB1-UP; AGC1-UP; FKR1-UP; 3PR1-UP; 2YW1-UP; AGY1-UP; 6XZ1-UP)
777E (S/N: KDP1-UP; KDZ1-UP)
777F (S/N: WTK1-UP; JRP1-UP; JXP1-UP)
777G (S/N: GT71-UP; T5A1-UP; TNM1-UP; RDR1-UP; T4Y1-UP)
785B (S/N: 6HK1-UP)
785C (S/N: 1HW1-UP; APX1-UP; 5AZ1-UP)
785D (S/N: DMC1-UP; MSY1-UP)
785G (S/N: TRG1-UP; RTL1-UP; WHS1-UP)
789 (S/N: 9ZC1-UP)
789B (S/N: 7EK1-UP)
789C (S/N: 2BW1-UP)
789D (S/N: SPD1-UP; SHH1-UP; TWP1-UP)
793 (S/N: 3SJ1-UP)
793B (S/N: 1HL1-UP; 4AR1-UP)
793C (S/N: CBR1-UP; 4AR1-UP; ATY1-UP; 4GZ1-UP)
793D (S/N: FDB1-UP)
793F (S/N: SND1-UP; SSP1-UP; D3T1-UP; RBT1-UP)
793F AC (S/N: EMD1-UP)
794 AC (S/N: MN51-UP; MT51-UP)
795F AC (S/N: ERM1-UP)
795FAC XQ (S/N: SNT1-UP)
796 (S/N: HRY1-UP; HRZ1-UP)
797 (S/N: 5YW1-UP)
797B (S/N: JSM1-UP)
797F (S/N: LAJ1-UP; WSP1-UP; LTZ1-UP)
Quarry Truck
771D (S/N: BCA1-UP; 6JR1-UP; 6YS1-UP)
773G (S/N: MWH1-UP; JWS1-UP; T5S1-UP; T5T1-UP)
775D (S/N: 6KR1-UP; 8AS1-UP)
775E (S/N: BEC1-UP)
775F (S/N: EYG1-UP; DLS1-UP)
775G (S/N: T5F1-UP; RFM1-UP; MJS1-UP; T5W1-UP)
Soil Compactor
815K (S/N: SL91-UP; MBB1-UP; WCS1-UP; T1Y1-UP)
825K (S/N: 2331-UP; 2L91-UP; 2T91-UP; SEE1-UP)
Wheel Dozer
814K (S/N: LW41-UP; DMB1-UP; WCM1-UP; T1Z1-UP)
824K (S/N: 2T21-UP; 2L41-UP; 2341-UP; RWB1-UP)
834G (S/N: BPC1-UP; 6GZ1-UP)
834H (S/N: BTX1-UP)
834K (S/N: TW41-UP; L4Y1-UP; LWY1-UP; TWY1-UP)
844H (S/N: BTW1-UP)
844K (S/N: MBE1-UP; M4R1-UP; KLS1-UP; K4Y1-UP)
854G (S/N: AMP1-UP; A4W1-UP; 1JW1-UP)
854K (S/N: 2211-UP; KK31-UP; RM31-UP; KK61-UP; RM61-UP; H9K1-UP; H8M1-UP)
Wheel Loader
980H (S/N: P8B1-UP; MHG1-UP; A8J1-UP; KZL1-UP; JMS1-UP)
980K (S/N: W7K1-UP; GTZ1-UP)
986K (S/N: MH81-UP; NL81-UP; SWH1-UP)
988G (S/N: BNH1-UP; 2TW1-UP)
988H (S/N: BXY1-UP)
988K (S/N: T8E1-UP; L8X1-UP; LWX1-UP; TWX1-UP)
988K XE (S/N: E8X1-UP; EWX1-UP)
990 (S/N: 7HK1-UP)
990 Series II (S/N: BCR1-UP; 4FR1-UP)
990H (S/N: BWX1-UP)
990K (S/N: DJK1-UP; A9P1-UP; M9P1-UP; K9X1-UP)
992G (S/N: 7HR1-UP; AZX1-UP; ADZ1-UP)
992K (S/N: 8801-UP; KK21-UP; RM21-UP; KK41-UP; RM51-UP; H4C1-UP; ZMX1-UP)
993K (S/N: LWA1-UP; Z4D1-UP; Z8D1-UP; Z9K1-UP; RDM1-UP; MCZ1-UP; Z4Z1-UP; Z8Z1-UP)
994D (S/N: 3TZ1-UP)
994F (S/N: 4421-UP)
994H (S/N: DWC1-UP)
994K (S/N: MM91-UP; MRK1-UP; SMX1-UP)

Introduction

The information that is contained in this Special Instruction guides the user in installing the Object Detection software onto monitor display group by various methods. Do not perform any of the procedures until you have read the information in this publication.

Important Safety Information

Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.

A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in order to perform these functions properly.

Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.

Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. If a tool, a procedure, a work method, or operating technique that is not recommended by Caterpillar is used, ensure that it is safe for you and for other people to use.

Ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.

------ WARNING! ------

Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Contact any Caterpillar dealer for replacement manuals. Proper care is your responsibility.


Required Parts

Table 1 will be for the installation of software on the Caterpillar Multipurpose 355-9045 Monitor Display Gp .

Table 1
Part Number  Description  Required 
J1939 Flash CAT Data Link Flash USB Flash 
345-7489  Monitor Harness As     
318-8840  USB Cable As     
317-7484  Communication Adapter Gp 

Table 2 will be for the installation of software on the Caterpillar Multipurpose 355-9048 Monitor Display Gp

Table 2
Required Software 
Description  J1939 Flash  CAT Data Link Flash  USB Flash 
Caterpillar® Electronic Technician (CAT ET) 

Table 3 will be for the installation of software on the Caterpillar Touch Screen 373-2281 Operator Monitor Gp, 441-5131 Display Module Gp, or 459-2220 Monitor Display Gp.

Table 3
Touch Screen Display  Required 
Part Number  Description  Ethernet Flash (FL2 Files Only) 
305-5528 or 425-6889  Cable As  When using nine-pin Ethernet style connector 
457-6114 and Cat 5 Ethernet cable  Cable As  When using updated 14-pin Ethernet style connector 
425-6889 and 479-4193  Cable As  When connecting directly to the back of the display in retrofit applications. 

Note: Always use the latest software available in SIS Web.

Installation of Object Detection Software on Touch Screen Display

Table 4
Touch Screen Display Parts Numbers 
Part Number  Description 
373-2281  Display Module Gp 
441-5131  Display Module Gp 
459-2220  Electronic Control Gp 

Table 5
373-2281, 441-5131, or 459-2220 Touch Screen Displays Only 
Software Part Number  Application  Software Version 
Radar and Vision Software 
540-6791  Large Wheel Loaders with Factory Object Detection Radar(s) and Camera(s)  4.3.4 
555-6694  Large Off Highway Trucks with eight Radars and four cameras  4.3.4 
555-6696  Large Wheel Loaders with Factory Touch Screen Camera(s)  4.3.4 
506-0745  Generic Object Detection for Previously Unsupported Models  4.3.4 
Vision Only Software 
540-6794  Large Wheel Loaders with Factory Touch Screen and Rear Camera  4.3.3 
555-6697  Large Off Highway Trucks with four cameras  4.3.4 
Display Application Erase Software 
502-4019  Use on any display to remove previous software application prior to updating the application. Should be used when a new OS image has been packaged in a version build, review release notes or Software Version Service Magazine for more details  All 4.x Versions 

Note: The touch screen display will be flashed through an Ethernet connection using an FL2 file. It cannot be flashed though a CDL connection. If there are multiple touch screen displays on a machine, disconnect the Ethernet connection on the display you do not intend to flash to ensure that the correct display has the software loaded.



Illustration 1g06120806
Rear View of Touch Screen Display
(1) Camera
(2) Power
(3) Ethernet 1
(4) Ethernet 2
(5) CDL connections


Illustration 2g03585364
Front View of Touch Screen Display

The procedure to install Object Detection Software on Touch Screen Display is as follows :



    Illustration 3g06310461
    (6) CAT ET PC End
    (7) Machine Ethernet Service Connector End
    (8) 457-6114 Cable As


    Illustration 4g06310462
    (9) 425-6889 Cable As
    (10) 479-4193 Wiring Cable Assembly

  1. Use a 305-5528 Wiring Harness or 425-6889 Cable As to flash the display using CAT ET Ethernet flashing capabilities.

  2. Connect the service connector end of the cable to the machines Ethernet capable service port and the other end to your PC.

    Note: On machines without an Ethernet capable service port, a 479-4193 Wiring Cable Assembly will have to be used. Attach one end of the 479-4193 Wiring Cable Assembly to the 425-6889 Cable As and the other end to the Ethernet 2 port on the back of the display. Proceed with the following instructions.



    Illustration 5g03585370

  3. Open CAT ET and change the settings in Preferences to Ethernet Connection and select the appropriate Network Connection. The Preferences window can be opened by selecting "Utilities" then "Preferences" and selecting "Modify".


    Illustration 6g03585371

  4. Enter WinFlash by selecting the WinFlash icon.

  5. WinFlash will detect all ECMs with an Ethernet connection.


    Illustration 7g03585372

  6. Browse to the desired flash file and select Begin Flash.

    Note: Prior to installing Object Detection on 373-2281 Display Module Gp (OBJECT DETECTION, VISION), a wash file must be used. Use the wash file 502-4019 Engine Ratings Electronic Software Gp available on SIS web under "Service Software Files" section.



    Illustration 8g03585375

  7. Flashing will take several minutes. Do not interrupt the flash and ensure that the display remains powered through the entire process. The FL2 file can update the displays operating system version. If an out of date or incompatible version of OS is detected, the flash will automatically update.


    Illustration 9g03585377

  8. Once the flash is complete, the display will extract the files and reboot. Before returning to CAT ET for servicing set the Preferences back to CDL.

Installation of Object Detection Software on CMPD

Table 6
355-9048 and 355-9045 CMPD Displays Only 
Software Part Number  Application  Software Version 
Radar and Vision Software 
497-3462  Large Mining Trucks with eight RADARs and four Cameras  3.5.1 
495-9563  Large Mining Truck with 12 RADARs and four Cameras  3.5.1 
497-3463  Off Highway Trucks with four RADARs and four Cameras and Off Highway Trucks with two RADARs and two Cameras  3.5.1 
495-9565  Large Wheel Loaders, Motorgraders, and Articulated Dump Trucks  3.5.1 
495-9568  Certain Non CAT Large Mining Trucks with eight RADARs and four Cameras  3.5.1 
Vision Only Software 
497-3465  Large Mining or Off Highway Trucks with four Cameras only  3.5.1 
497-3464  Large Wheel Loaders, Motorgraders, and Articulated Dump Trucks with RADARs and Cameras  3.5.1 
495-9572  Non CDL Camera Only  3.5.1 
495-9574  Certain Non CAT Large Mining Trucks with four Cameras  3.5.1 

Object Detection software can be installed on a Monitor Display Group (CMPD) by using the following methods:

  • J1939 Flash - Used to install software on a new display. The background in Illustration 10 shown below will be seen when no software has been loaded.

  • CAT Data Link Flash - Used to update current system.

  • USB Flash - Used to save time when updating current systems or if a CDL error is encountered.


Illustration 10g03322396

CMPD Connector Descriptions



Illustration 11g03321296
(A) Video Connector
(B) Power Connector
(C) USB Connector
(D) Ethernet Connector

Table 7
Video Connector (A) 
+ V Camera 
Return Camera 
Channel 4 Video Return 
Channel 3 Video Return 
Channel 2 Video Return 
Channel 1 Video Return 
Channel 1 Video Signal 
Channel 2 Video Signal 
Channel 3 Video Signal 
10  Channel 4 Video Signal 
11  Return Camera 
12  + V Camera 

Table 8
Power Connector (B) 
External Alarm 2 
Backlight ON 
CAN 2 Shield 
External Alarm 1 
CAN 2 - 
CAN 2 + 
CAN 1 + 
CAN 1 - 
CAN 1 Shield 
10  Keyswitch 
11  Battery + 
12  Battery - 

Table 9
USB Connector (C) 
USB1 HOST VBUS 
USB1 HOST DATA + 
USB1 HOST DATA - 
USB1 HOST GND - 
RS232 TXD 
RS232 RXD 
CDL + 
CDL - 
USB2 DEVICE GND - 
10  USB2 DEVICE DATA - 
11  USB2 DEVICE DATA + 
12  USB2 DEVICE VBUS 

Updating Object Detection Software on a CMPD using J1939 Flashing

Use the following procedure to flash the software onto a CMPD display. The below listed are the components required for updating Object Detection software on the CMPD.

  • Cat® Electronic Technician (Cat ET)

  • Caterpillar Communications Adaptor

  • 345-7489 Monitor Harness As (8)

If the display has not been previously flashed with software, you will need to flash the software onto the display using 345-7489 Monitor Harness As (J1939 flashing harness) (8).



Illustration 12g03321314
Back of CMPD Note Connectors
(1) Camera Harness
(2) Machine Power Connector
(3) Machine CAT Data Link Connector

345-7489 Monitor Harness As, note power from machine, power to display and Cat ET service port.



    Illustration 13g03321338
    (4) Service Tool Port
    (5) Power Connector to Display
    (6) Power Receptacle from Machine Power Connector

  1. Disconnect the machines power connector (2) from the back of the display.

  2. Connect the machines power connector (2) to the power receptacle of the 345-7489 Monitor Harness As (8). Connect the power out connector to the power receptacle on the back of the display.


    Illustration 14g03321352
    (7) Machine Power Connection
    (8) 345-7489 Monitor Harness As
    (9) Service Tool Connection

  3. Connect the data link cable of the communication adapter to the service port of 345-7489 Monitor Harness As. Connect the USB communication cable to the PC with the latest version of CAT ET installed.

    Note: Visit dealer.cat.com to check for the latest Cat ET version.



    Illustration 15g03321832

  4. Turn the machine power and key switch to "ON" position. The display will have the screen as shown in Illustration 15.


    Illustration 16g03321834

  5. Launch Cat ET. You will receive the above message. Select Flash (10) icon. Refer to Illustration 16.


    Illustration 17g03321837

  6. Select "Flash". Cat ET will open WinFlash. Select the file to be flashed by using the browse icon (11).


    Illustration 18g03321848

  7. Once a file has been selected, you will be asked if you would like to flash over USB. Select "NO".


    Illustration 19g03321849

  8. Select the tab "Begin Flash" (12).

  9. Once flashing is completed, the display will restart automatically. Ensure that the display remains powered during this time to prevent flash corruption.


    Illustration 20g03321851

  10. After the display has fully powered up, turn the machine key switch to the "OFF" position. Disconnect and remove the 345-7489 Monitor Harness As (8). Reconnect the machine power connections (7) and turn the machine key switch to the "ON" position. The system should again start up.


    Illustration 21g03321853
    (13) Service Tool Location


    Illustration 22g03324906

  11. Cat ET can now be connected to the machines service tool port and any configuration changes that are required can be made through the Cat ET configuration tool or the Displays configuration screen. Refer to Illustration 22.

Note: The configuration screen of the CMPD can be viewed by pressing the "Tab" button on the right-hand side of the display.

Tab button - Use the tab button to change the active screen between the main screen, the configuration screen, and the diagnostic summary screen.



Illustration 23g03321854
(14) Configuration Tool

Note: Refer to Object Detection System Operations Manual for more configuration information.

Updating Object Detection Software on a CMPD using Cat Data Link

Use the following procedure to flash the software into a CMPD display. The following are the components required for updating Object Detection software on CMPD.

  • Cat ET

  • Caterpillar Communication Adaptor

This flashing process can be used to perform a software upgrade on an existing system.

  1. Turn machine power and key switch to "ON" positions.

  2. Connect the communication adapters data link cable to the machines service tool port and the PC cable to a PC with the latest version of Cat ET installed.

    Note: Visit dealer.cat.com to check for the latest Cat ET version.



    Illustration 24g03321863

  3. Launch Cat ET and select the Object Detection ECM. Once Cat ET has connected to the Object Detection ECM, select "WinFlash" icon (15).


    Illustration 25g03321866

  4. Select "Browse for a file" (11) and select the file to be flashed on the ECM.


    Illustration 26g03321867

  5. Select "NO" for USB flash.


    Illustration 27g03321893

  6. Select "Begin Flash" (12).


    Illustration 28g03321868

  7. Once flashing is complete, the CMPD will restart. Ensure that the display remains powered during this time to prevent flash corruption.

  8. After the system has restarted, use Cat ET or the configuration screen of the display to program the configuration parameters. Refer to Illustrations 29 and 30.

    Note: See the Object Detection System Operations Manual for more configuration information.



    Illustration 29g03321897
    CMPD Configuration Screen


    Illustration 30g03321915

  9. After the Configuration Parameters are programmed, disconnect Cat ET, and turn the key switch power to OFF for 15 seconds.

  10. Turn the key switch to "ON" position and allow the system to restart. Verify that the programmed configuration parameters have been stored and the software part number is correct by viewing the configuration screen.

  11. Turn the key switch to "OFF" position and turn off machine power.

Note: The configuration screen of the CMPD can be viewed by pressing the "Tab" button on the right-hand side of the display. Refer to Illustration 30.

Tab button - Use the tab button to change the active screen between the main screen, the configuration screen, and the diagnostic summary screen.

Updating Object Detection Software on a CMPD using USB Flash Functionality

Use the following procedure to flash the software onto a CMPD display using USB flash. The following are the components required for updating Object Detection software onto the CMPD.

  • Cat ET

  • Caterpillar Communications Adaptor

  • 318-8840 USB Cable As

This flashing process can be used to perform a software upgrade on an existing system. USB flash method can be used when a CDL error is encountered. This method will drastically reduce the time needed to flash a software file.

  1. Turn machine power and key switch to "ON" positions.

  2. Connect the communication adapters data link cable to the machines service tool port and the PC cable to a PC with the latest version of Cat ET installed.

    Note: Visit dealer.cat.com to check for the latest Cat ET version.



    Illustration 31g03321933

  3. Launch Cat ET and select the Object Detection ECM. Once Cat ET has connected to the Object Detection ECM select "WinFlash" icon (15).


    Illustration 32g03321964

  4. Select "Browse for a file" (11) and select the file to be flashed on the ECM.

    Note: Follow Step 5 through Step 11 as described below for the USB flash to work properly.



    Illustration 33g03321979

  5. After you have selected a flash file, the above dialogue box appears. Do not make a selection until Steps 6 and 7 are performed.


    Illustration 34g03321982
    (16) PC USB Connector
    (17) Display 12 Pin Connector


    Illustration 35g03321983
    (18) 318-8840 USB Cable As
    (19) Display CDL Connector

  6. Disconnect the CDL connector (19) on the back of the CMPD and connect the plug from the 318-8840 USB Cable As (18) in its place. Refer to Illustrations 34 and 35.

  7. Connect the USB connector (16) of the 318-8840 USB Cable As (18) to the electronic technician PC. Verify that the device is recognized and is connected to by the PC through either "Microsoft Active Sync" or "Windows Mobile Device".


    Illustration 36g03322384


    Illustration 37g03322385

  8. Select "YES".


    Illustration 38g03322388

  9. Select "Next" on the "Advanced Flash Tool".


    Illustration 39g03322389

  10. The flash will begin.


    Illustration 40g03322391

  11. Once the file has transferred, select "Finish".


    Illustration 41g03322397

  12. Disconnect the 318-8840 USB Cable As (18) and reconnect the CDL connector (19).

    Note: The display will not automatically restart after USB flash.

  13. Turn the key switch power to "OFF" for 15 seconds.

  14. Turn key switch power to "ON" and allow the system to restart.


    Illustration 42g03322398
    CMPD Configuration Screen


    Illustration 43g03322399

  15. After the system has restarted, use Cat ET or the configuration screen of the CMPD to program the configuration parameters. Refer to Illustrations 42 and 43.

    Note: Refer to the Object Detection System Operations Manual for more configuration information.

    Note: The configuration screen of the CMPD can be viewed by pressing the "Tab" button on the right-hand side of the display.

  16. Disconnect Cat ET and turn the key switch power to "OFF" for 15 seconds.

  17. Turn key switch power to "ON", allow system to restart. Verify that the programmed configuration parameters have been stored and the software part number is correct by viewing the configuration screen.

  18. Turn the key switch to "OFF" position and turn "OFF" the machine power.

Tab button - Use the tab button to change the active screen between the main screen, the configuration screen, and the diagnostic summary screen.

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