G3500 Engines Caterpillar


Cylinder Head

Usage:

G3516 4EK


Illustration 1g03130701

Table 1
Specification for 128-1143 Cylinder Head Gp 
Item  Qty  Part  Specification Description 
5B-7890 Pipe Plug  Before assembly, apply Loctite C5A copper anti-seize to the threads. 
131-0420 Cylinder Head Fastener Gp  Before assembly, apply engine oil to cylinder head bolt threads.
Use the following procedure in order to tighten the cylinder head bolts. Refer to Illustration 1 for the tightening sequence:
1. Tighten bolt 1 through bolt 8 in the numerical sequence to 30 ± 5 N·m (22 ± 4 lb ft).
2. Again, tighten bolt 1 through bolt 8 in the numerical sequence to 200 ± 15 N·m (148 ± 11 lb ft).
3. Again, tighten bolt 1 through bolt 8 in the numerical sequence to 200 ± 15 N·m (148 ± 11 lb ft).
4. Turn bolt 1 through 8 to an angle of 180 ± 5 degrees.
5. Tighten two bolts (4) to 55 ± 10 N·m (41 ± 7 lb ft)
131-0421 Cylinder Head Fastener Gp 
5B-0213 Bolt 


Illustration 2g03130278

Table 2
Item  Qty  Part  Specification Description 
3B-0623 Cup Plug  Apply high strength or high temperature anaerobic flange sealant to the bores for the cup plugs prior to the installation. 
3B-0645 Cup Plug  Apply high strength or high temperature anaerobic flange sealant to the bores for the cup plugs prior to the installation.
Installation depth (F) is 1.0 ± 0.5 mm (0.04 ± 0.02 inch)
6I-1713 Valve Seat Insert  During installation, shrunk the valve seat insert with reduced temperature. 
122-5963 Valve Seat Insert  During installation, shrunk the valve seat insert with reduced temperature. 
3B-0623 Cup Plug  Apply high strength or high temperature anaerobic flange sealant to the bores for the cup plugs prior to the installation.
Installation depth of the cup plugs from the top surface of the cylinder head is 9.0 ± 0.5 mm (0.35 ± 0.02 inch)
4P-6925 Oil Sleeve  During installation, shrunk the oil sleeve with reduced temperature.
Installation depth is 16.5 ± 1.0 mm (0.65 ± 0.04 inch)

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