New Clamping for the Jacket Water Bypass Tube on Certain 3500 Engines {1380, 7553}
- Generator Set:
- 3512B (S/N: ZAH1-UP)
- Engine:
- 3508 (S/N: 97Y1-UP)
- 3516B (S/N: ZAP1-UP)
- 3508B (S/N: CNB1-UP; S2B1-UP; ZAD1-UP; 5PS1-UP; BPX1-UP)
- 3512B (S/N: BRC1-UP; 8RM1-UP)
- 3512C (S/N: F2X1-UP)
- 3516 (S/N: CMD1-UP; ZAL1-UP; YAS1-UP; 25Z1-UP; 73Z1-UP)
- 3516B (S/N: FDN1-UP; 6HN1-UP; 7RN1-UP; PBR1-UP; GZS1-UP; GZT1-UP)
- G3516 (S/N: 25Z1-UP)
Description of Change: The new clamping for the jacket water bypass tube provides more secure clamps that help to reduce the possibility of leaks.
Adaptable To: The 7C-8122 Water Lines Gp has been updated with new clamping.
The new parts are listed in Table 1.
The effective serial numbers are listed in Table 2
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New Parts in the 7C-8122 Water Lines Gp     | |
Part     | Qty     |
108-6170 Clamp As     | 4     |
340-1591 Ring     | 2     |
0S-1571 Bolt     | 2     |
0S-1594 Bolt     | 4     |
0S-1619 Bolt     | 2     |
9S-8752 Full Nut     | 4     |
9X-6458 Hard Washer     | 12     |
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Effective Serial Numbers     |
S/N:25Z07128     |
S/N:5PS00803     |
S/N:6HN01720     |
S/N:73Z00997     |
S/N:7RN02124     |
S/N:8RM01009     |
S/N:97Y00759     |
S/N:BPX00149     |
S/N:BRC00221     |
S/N:CMD00668     |
S/N:CNB01768     |
S/N:F2X00262     |
S/N:FDN01529     |
S/N:GZS00895     |
S/N:GZT00161     |
S/N:PBR00681     |
S/N:S2B00807     |
S/N:YAS00530     |
S/N:ZAD00429     |
S/N:ZAH01021     |
S/N:ZAL00485     |
S/N:ZAP01597     |
Rework Procedure
- Drain the cooling system.
- From the top of the tube, remove two bolts (1), two washers (2). two retainers (3), and one ring (4) .
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Illustration 1 | g03045497 |
(1) 0L-2070 Bolt (2) 5M-2894 Hard Washer (3) 8N-3639 Retainer (4) 8N-3640 Retaining Ring (5) 0S-1594 Bolt |
- From the bottom of the tube, remove two bolts (5), two washers (2). two retainers (3), and one ring (4) .
- At the top of the tube, install ring (6). Press the ring against the flange.
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Illustration 2 | g03045501 |
(5) 0S-1594 Bolt (6) 340-1591 Ring (7) 108-6170 Clamp As (8) 0S-1619 Bolt (9) 9X-6458 Hard Washer (10) 9S-8752 Full Nut (11) 0S-1571 Bolt |
- Loosely assemble two clamps (7) with two bolts (5), two nuts (10), and four washers (9) .
- Bolt the clamps to the flange with two bolts (8) and two washers (9). After those bolts are tightened, tighten bolts (5) and nuts (10) .
- At the bottom of the tube, install ring (6). Press the ring against the inlet elbow for the water pump.
- Loosely assemble two clamps (7) with two bolts (5), two nuts (10), and four washers (9) .
- Bolt the clamps to the inlet elbow with two bolts (11) and two washers (9). After those bolts are tightened, tighten bolts (5) and nuts (10) .
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