Cylinder Liner - Remove and Install
Removal Procedure
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| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| A | 5P-8665 (1) | Cylinder Liner Puller Gp | 1 |
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| ( 1 ) | The 6V-9448 Cylinder Pack Puller is an optional Tool for removing the cylinder liner. |
Start By:
- Remove the pistons and connecting rods.
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| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products. Dispose of all fluids according to local regulations and mandates. |
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| NOTICE |
|---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Use Tooling (A) to remove cylinder liner (1) .
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 | |
| Illustration 1 | g01149417 |
- Remove liner seals (3) and filler band (2) from cylinder liner (1) .
Installation Procedure
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| Required Tools | |||
|---|---|---|---|
| Tool | Part Number | Part Description | Qty |
| B | 2P-8260 | Cylinder Liner Installer | 1 |
| C | 5P-3975 | Rubber Lubricant | 1 |
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| NOTICE |
|---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Check the cylinder liner projection. Refer to Testing and Adjusting, "Cylinder Liner Projection - Inspect".
- Install liner seals (3) on cylinder liner (1) .
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 | |
| Illustration 2 | g01149469 |
- Apply Tooling (C) on the cylinder block liner bore surfaces and liner seals (3) .
- Dip filler band (2) in clean engine oil for a moment. Install the filler band on the cylinder liner immediately.
- Use Tooling (B) to install cylinder liner (1) in the cylinder block. Ensure that any marks in relation to the cylinder liner projection are in alignment.
End By: Install the pistons and connecting rods.
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