Reference: Troubleshooting a system may require the following media:
- Electrical Schematic
- Troubleshooting
- Testing and Adjusting
- Systems Operation
- Parts Manual
- Operation and Maintenance Manual
- The simplified schematic at the end of this manual
General Troubleshooting Guidelines
The failure of an electrical component may be caused by the following:
- Failure of the component
- Failure of another component
- Failure in the electrical system
Consider the entire electrical system before replacing a component.
Poor connections can cause electrical problems. Inspect all connections for the following before other tests are made or any component is replaced:
- Connections are completely corrosion free
- Connections are clean
- Connections are tight
- Wires are fully seated in the connectors
Reference: For connector servicing and inspection instructions, see Troubleshooting, "Electrical Connector - Inspect"
Reference: Troubleshooting, "ECM - Replace"
Follow these guidelines when the troubleshooting procedure says “Repair or replace the harness”:
- Use the machine Electrical Schematic to trace the circuit
- Perform continuity checks at the harness connectors
- Check the ground circuit at the component connectors
Note: There must be less than 5 ohms of resistance between any system ground and the frame ground. Ground resistance greater than 5 ohms can cause incorrect problem diagnoses.
If wire insulation is punctured, perform the following to repair the damage: