992K Wheel Loader and 854K Wheel Dozer Braking System Caterpillar


Service Brake System Pressure - Test

Usage:

992K 880

Table 1
Required Tools 
Part Number  Description  Qty 
8T-5320  Hydraulic Test Group 

------ WARNING! ------

Hot oil and hot components can cause personal injury. Do not allow hot oil or hot components to contact skin.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.

Dispose of all fluids according to local regulations and mandates.


Note: Before you perform this procedure, release the pressure from the steering system and from the braking system. Also, make sure that the steering frame lock is installed.

Reference: For the correct procedure for machine preparation, refer to Testing and Adjusting, "System Pressure - Release".



Illustration 1g06220105
(Typical Example)
(6) Rear brake pressure


Illustration 2g06217528
(Typical Example)
(7) Front brake pressure


Illustration 3g06212613
(Typical Example)
(4) Pilot supply (Steering)
(5) Steering pump pressure
(6) Rear brake pressure
(7) Front brake pressure
(8) Rear brake accumulator pressure
(9) Left steering cylinder pressure
(10) Right steering cylinder pressure
(11) Brake pump pressure
(12) Front brake accumulator pressure

The remote pressure taps are located behind the cab.

  1. Remove the protective cap from pressure port (7) for the front service brakes. Install a 0 to 13800 kPa (0 to 2000 psi) pressure gauge.

  2. Look at the pressure gauge. Before the engine is started, the oil pressure must be at 0 kPa (0 psi).

  3. Start the engine and allow the hydraulic oil to reach normal operating pressure and temperature.

  4. Depress either brake pedal and look at the pressure gauge. The correct brake pressure is 4310 ± 350 kPa (625 ± 50 psi).

  5. If the brake pressure is not within the specification, but the pressure for the front brake accumulator is within the specification, service the service brake control valve.

  6. Repeat this procedure at pressure port (6) for the rear service brakes.

    Note: The pressure for the rear service brakes should be approximately 210 kPa (30 psi) higher than the pressure for the front service brakes.

Caterpillar Information System:

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