Crimping Caterpillar 1E294, 1E716, 1E844 Hose and Couplings {0374, 0599, 0684, 0738, 5057} Caterpillar

Caterpillar Products: All

Introduction

Important Safety Information

Illustration 1	g02139237
Think Safety

European Union Compliant, CE marked

Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.

Improper operation, lubrication, maintenance, or repair of this product can be dangerous and could result in injury or death.

Do not operate or perform any lubrication, maintenance, or repair on this product until you have read and understood the Tool Operating Manual.

Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.

The hazards are identified by the "Safety Alert Symbol" and followed by a "Signal Word" such as "DANGER", "WARNING", or "CAUTION". The Safety Alert "WARNING" label is shown below.

A non-exhaustive list of operations that may cause product damage are identified by "NOTICE" labels on the product and in this publication.

Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are, therefore, not all inclusive. If a tool, procedure, work method, or operating technique that is not recommended by Caterpillar is used, the operator must be sure that the procedures are safe. The operator must also be sure that the product will not be damaged or made unsafe by any unspecified procedures.

The information, specifications, and illustrations in this publication are based on information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job.

When replacement parts are required for this product Caterpillar recommends using Caterpillar replacement parts or parts with equivalent specifications including, but not limited to, physical dimensions, type, strength, and material.

Literature Information

This manual contains safety information, operation instructions and maintenance information and should be stored with the tool group

Some photographs or illustrations in this publication may show details that can be different from your service tool. Guards and covers might have been removed for illustrative purposes.

Continuing improvement and advancement of product design might have caused changes to your service tool, which are not included in this publication.

Whenever a question arises regarding your service tool or this publication, consult Dealer Service Tools (DST) for the latest available information.

Safety Section

The Safety section lists basic safety precautions.

Read and understand the basic precautions listed in the Safety section before operating or performing maintenance and repair on this service tool.

General Information Section

The General Information section describes tooling functions and features. The section provides useful information on individual parts, additional tooling, and resources.

Operation Section

The Operation section is a reference for the new operator and a refresher for the experienced operator.

Photographs and illustrations guide the operator through correct procedures for using the tool group.

Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the service tool and the tools capabilities.

Maintenance Section

The Maintenance section is a guide to tool inspection, cleaning, storage, and tool disposal

Service Parts Section

The Service Parts section is a reference for parts identification and available part numbers.

Safety Section

Safety Icon Nomenclature

Personal Protection/Important Information

Illustration 2	g02166423
Personal Protection/Important Information

Prohibited Action

No smoking

Hazard Avoidance

Crushing hazard (foot)

Crushing hazard (hand)

Pinch point

Fire hazard

Electrical Shock - Hazard

Fire hazard

Safety Warnings

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At operating temperature, the hydraulic tank is hot and under pressure. Hot oil and components can cause personal injury. Do not allow hot oil or components to contact skin. Remove the filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. Remove the filler cap slowly in order to relieve pressure.

Show/hide table

Personal injury or death can result from escaping fluid under pressure. Escaping fluid under pressure, even a very small pin-hole size leak, can penetrate body tissue and cause serious injury and possible death. If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury. Always use a board or cardboard when checking for a leak.

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NOTICE
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.

Show/hide table

NOTICE
To prevent dirt and contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. This action also lessens the chance of oil spills.

General Information Section

References

Service Guide, PECP5030, "CAT Hose & Couplings Reference Guide"

Special Instruction, SEHS9052, "Use of the 9U-5792 4C-5052 4C-5054 4C-3670 4C-3680 Hydraulic Hose Presses "

Special Instruction, SEHS8587, "Use of the 8T-5120 8T-5130 Crimp Tool Groups in Either the 7S-1100 Press Arrangement or 4C-9900 1U-9160 6V-4880 Hydraulic Hose Service Press "

Special Instruction, NEEG2736, "Hose, Die, and DVDT Selection Chart for 4C-3600 4C-5052 4C-5053 9U-5792 9U-7261 Hose Presses "

Special Instruction, NEEG2737, "Hose, Die, and DVDT Selection Chart for 7S-1100 6V-4900 Tilt Stand Hose Press "

Special Instruction, NEEG2746, "Clamp Diameter Chart"

Additional Contact Information

For additional product support questions concerning this tool, contact the Dealer Service Tools Hotline at:

USA: 800-542-8665, Option 1

International: 1-309-578-7372

Note: Continuing improvement and advancement of product design can mean some photographs or illustrations in this publication will show details that are different from your service tool.

Introduction

Crimping 1E294, 1E716, 1E844, hose and couplings, (collectively referred to as "Low and Medium Pressure" or "LMP"), is similar to the instructions outlined in Special Instruction, SEHS9052, "Use of the 9U-5792 4C-5052 4C-5054 4C-3670 4C-3680 Hydraulic Hose Presses ". All warnings and cautions contained in that Special Instruction should be observed.

Do not perform any procedure outlined in this publication, or order any parts, until you read and understand the information contained herein.

Hydraulic Hose Press Requirements

Caterpillar LMP hose and couplings up to, and including, 50.8 mm (2.00 inch) -32, can be crimped in the 4C-3660 4C-5052 4C-5053 9U-5792 9U-7261 Hydraulic Hose Press Arrangements . These presses will be referred to collectively as " 4C-3660 Presses " throughout this Tool Operating Manual.

The 6V-4900 Press Arrangement with 4C-9900 1U-9160 6V-4880 Press Groups can be used for hose sizes up to, and including, 31.8 mm (1.25 inch) -20, when used with the new 136-3642 Crimp Group . Size is limited to 25.4 mm (1.00 inch) -16 without the 136-3642 Crimp Group . The 4C-6601 Tilt Stand must be used for all sizes since the dies will not work in the horizontal position.

The 7S-1100 Press Arrangement , along with 5S-2801 Press Group , can be used for hose up to 25.4 mm (1.00 inch) -16, but will not accept the 136-3642 Crimp Group . The 4C-6601 Tilt Stand is required.

The 4C-3670 4C-3680 4C-5054 Presses and cannot be used for these hose and coupling assemblies.

Tools required for each press are listed in the ""Crimping Tools" " section.

General Guidelines

Producing high-quality hose assemblies requires observing the following general guidelines.

1. Cut the ends of the hose as square as possible.

2. Clean the inside of the hose to avoid contamination of the hydraulic system. 233-7191 233-7192 233-7193 265-4959 Hose Cleaner Groups or are recommended.

3. Do not use any lubricant when placing couplings onto hoses.

4. Insert the hose in the new coupling until it is firmly against the bulkhead in the coupling.

5. Carefully seat the coupling against the step in the die group before crimping.

6. Remove sharp edges and burrs on crimped couplings with 80 grit emery paper, or other suitable means.

7. Measure finished crimp diameters to verify conformance to specifications.

Crimping Tools

Die groups required for assembling LMP hose and couplings are listed in Table 4. Other parts required are listed below for the various presses.

Table 1

Tools for 4C-3660 Presses (for hose size to 2 inch ID)
Part No.	Description	Specifications
133-7362	Die Rest	Up to 31.8 mm (1.25 inch) hose
133-7363	Die Rest	38.1 and 50.8 mm (1.5 and 2.0 inch) hose
134-9582	Press Plate	38.1 and 50.8 mm (1.5 and 2.0 inch) hose
135-4561	Separator	Up to 31.8 mm (1.25 inch) hose
-	-	Spacer rings and plates covered in later section.

Illustration 3	g02598636
Tooling for 4C-3660 Presses .

Table 2

Tooling for 7S-1100 Press Arrangement (for hose size to 1 inch ID)
Part No.	Description
1P-7405	Eye Bolt
8T-5120 1U-9646 8T-51211 8T-51241, 2	Crimp Group (not shown) Pusher Plate Bowl Assembly
9S-8752	Nut
133-7362	Die Rest
134-9583	Stop Plate
135-4561	Separator
136-3635	Sleeve
140-9360	Separator Ring
-	Spacer rings covered in later section.

¹Order these parts if you do not have the 8T-5120 Crimp Group.

²If the 8T-5124 Bowl Assembly is not available, order a 141-9718 Bowl , 4C-4375 Spring , and a 4C-4376 Ring along with the other parts listed.

Illustration 4	g02598639
Tooling for 7S-1100 Press Arrangement.

Table 3

6V-4900 Press Arrangement and 4C-9900 Press Group (for hose size to 1.25 inch ID)
Part No.	Description
8T-5124	Bowl Assembly (not shown)
133-7362	Die Rest
135-4561	Separator
136-3642	Crimp Group
140-93601	Separator Ring
-	Spacer rings covered in later section.

¹If the 8T-5124 Bowl Assembly is not available, order a 141-9718 Bowl , 4C-4375 Spring , and a 4C-4376 Ring along with the other parts listed.

Illustration 5	g02598657
Tooling for 6V-4900 Press Arrangement and 4C-9900 Press Group .

Operation Section

Crimping Tools Rework Procedures

All Presses

Remove the 4C-8702 4C-4374 Separator from either the 4C-4378 8T-5124 Bowl Assembly . Replace the original separator with a new 135-4561 Separator . Place the 133-7362 Die Rest onto the 135-4561 Separator to provide a flat surface for the dies to rest on, as shown.

Illustration 6	g02598661
Replace the original separator with a. 135-4561 Separator

To rework the 7S-1100 6V-4900 Presses , place the 140-9360 Ring between the 135-4561 Separator and the 8T-5124 Bowl Assembly , as shown.

Illustration 7	g02598676
Add a 140-9360 Ring .

Die Rest for 38.1 and 50.8 mm (1.50 and 2.00 inch) Hose

Place the 133-7363 Die Rest directly onto the existing separator in the bowl of the 4C-3660 Presses , as shown.

Illustration 8	g02598678
Add a 133-7363 Die Rest .

Die Groups

Crimping die groups are stamped with part numbers, hose type, and hose size. The bottom of the dies are color-coded with two color bands for ease of identification. The inner band on each segment designates the hose type (e.g., blue for 1E716 hose ) and the outer band designates the hose size (e.g., red for -4). Applications and color-coding for each die group are listed in Table 4.

Illustration 9	g02598696
Color-coded die groups.

Table 4

Crimping Die Groups
Hose Size mm (in	Dash No.	Hose Types (1E Spec)	Die Group No.	Inner Color (Type)	Outer Color (Size)	Belt No.
6.35 (.250)	4	294, 716	130-2185	Blue	Red	138-93661
7.94 (.312)	5	294	130-2186	Pink	Purple	129-0460
9.53 (.375)	6	294, 716	130-2187	Blue	Yellow	138-9366
12.70 (.500)	8	294, 716	130-2188	Blue	Blue	138-9366
15.88 (.625)	10	294, 716	130-2189	Blue	Orange	138-93661
19.05 (.750)	12	294, 716, 844	130-2190	Blue	Green	138-93661
25.4 (1.00)	16	294, 716, 844	130-2191	Blue	Black	129-0461
31.8 (1.25)	20	294, 716, 844	130-2192	Blue	White	138-9367
38.1 (1.50)	24	294, 716, 844	130-2194	Blue	Red	129-0472
50.8 (2.00)	32	294, 716, 844	130-2195	Blue	Green	129-0472

¹Belt part number of earlier dies may be different as shipped. Number listed may result in better performance in some presses.

Note: The rubber belts are the only serviceable parts of the crimping die groups.

Spacer Rings and Plates

Die groups are designed to allow one set of dies to be used for 1E294 1E716 1E844 hoses with the use of spacer rings and plates. The spacer rings also provide uniform steps in crimp diameter change, allowing for adjustments required due to wear or tolerance stackups [up to 31.8 mm (1.25 inch) only].

Tables 8 and 11 of this manual show a complete listing of the die groups, spacer rings, and spacer plates (along with the color-coding) required to crimp the various types and sizes of hose. In these tables, the vertical column next to the hose type lists both the hose lay line color and the color-code of the inner band on the bottom of the die set. For each hose type, the top color is the lay line color and the bottom color is the inner band (type) color on the dies to be used.

A row of colors is also listed. This color is the same as the outer band color on the bottom of the dies.

Note: Laminated color charts are also available. Form NEEG2736 is for 4C-3660 Presses or NEEG2737 for 7S-1100 6V-4900 Press Arrangements , as well as 4C-9900 Press Group .

To use the chart, first select the hose type, then read across to the hose size to read the part number of the die group. Notice that next to the die group part number columns are columns with the heading "DVDT." (On color charts NEEG2736 and NEEG2737, the correct DVDT is shown in parenthesis next to the die group part number.) The DVDT is used to select the spacer ring(s) or spacer plate from the tables at the bottom of the chart.

DVDT is the change (DELTA) in the vertical distance the dies travel from a reference position. As used here, the reference position (DVDT = 0.00) is the vertical position of the dies in the final crimp position without any spacer ring or spacer plate when used in the 4C-3660 Presses . DVDT is designed to be equal to 0.00 for 1E716 hose and some positive number for 1E294 1E844 hoses . In other words, no spacer rings are used for 1E716 hose , but spacer rings or plates are required for crimping 1E294 1E844 hoses .

Note: No spacer ring is required for 1E294-5 hose .

The 7S-1100 6V-4900 Press Arrangements , as well as the 4C-9900 Press Group , require a 134-9572 Black Ring for DVDT of 0.00 for all 1E716 hose and 1E294 -5 hose .

Examples

Example 1

1. Crimp 19.05 mm (.750 inch) -12 1E844 hose in a 4C-5052 Press .

2. From Table 8, select 130-2190 Die Group with Blue inner band and Green outer band.

3. Find the DVDT (6.60).

4. Find the 6.60 DVDT in the spacer ring section of the chart. Use a 134-9593 Yellow Spacer Ring on top of a 134-9588 Green Spacer Ring , placed on top of the 4C-4378 Bowl .

Illustration 10	g02598717

Selecting Tooling for 19.05 mm (.750 inch) -12 1E844 Hose in a 4C-5052 Press Group .

Example 2

1. Crimp 19.05 mm (.750 inch) -12 1E844 hose in a 6V-4900 Press Arrangement .

2. From Table 11, select the 130-2190 Die Group with Blue inner band and Green outer band.

3. Find the DVDT (6.60).

4. Find the 6.60 DVDT in the spacer ring section of the chart. Use a 134-9580 Yellow Spacer Ring on top of a 135-9576 Green Ring placed on top of the 8T-5124 Bowl .

Illustration 11	g02598756
Selecting Tooling for 19.05 mm (.750 inch) -12 1E844 hose in a 6V-4900 Press Arrangement .

Example 3

1. Crimp 19.05 mm (.750 inch) -12 1E294 hose in a 6V-4900 Press Arrangement .

2. From Table 11, select 130-2190 Die Group with Blue inner band and Green outer band.

3. Find the DVDT (2.60).

4. Find the 2.60 DVDT in the spacer ring section of the chart. Use a 134-9576 Green Spacer Ring placed on top of the 8T-5124 Bowl .

Illustration 12	g02598776
Selecting Tooling for 19.05 mm (.750 inch) -12 1E294 hose in a 7S-1100 Press Arrangement .

Example 4

1. Crimp 19.05 mm (.750 inch) -12 1E716 hose in a 4C-9900 Press Group .

2. From Table 11, select 130-2190 Die Group with Blue inner band and Green outer band.

3. Find the DVDT (0.00).

4. Find the 0.00 DVDT in the spacer ring section of the chart. Use a 134-9572 Black Ring placed on top of the 8T-5124 Bowl .

Illustration 13	g02598816
Selecting Tooling for 19.05 mm (.750 inch) -12 1E716 Hose in a 4C-9900 Press Group .

Example 5

1. Crimp 38.1 mm (1.50 inch) -24 1E294 hose in a 4C-5052 Press .

2. From Table 8, select 130-2194 Die Group with Blue inner band and Red outer band.

3. Find the DVDT (2.28).

4. Find the 2.28 DVDT in the spacer ring section of the chart. Use a 135-4288 Yellow Spacer Plate and a 134-9582 Pusher Plate .

Illustration 14	g02598837
Selecting Tooling for 38.1 mm (1.50 inch) -24 1E294 Hose in a 4C-5052 Press Group .

Adjusting Crimp Diameters

For each 0.40 mm (.016 inch) of vertical die travel into the bowl, the crimp diameter changes approximately 0.21 mm (.008 inch) for hoses up to 31.8 mm (1.25 inch) ID. The actual number varies because of varying spring back of the coupling after crimping.

Tables 8 and 11 list additional spacer rings to adjust crimp diameters of hose assemblies, if needed, that are not shown on the laminated charts NEEG2736 and NEEG2737. These parts include 134-9581 Plate , 134-9594 Spacer Rings , 134-9590 Spacer Rings for 4C-3660 Presses , 134-2786 134-2788 134-9578 Spacer Rings for the 7S-1100 6V-4900 Press Arrangements , and the 4C-9900 Press Group .

Example

1. Crimp 19.05 mm (.750 inch) -12 1E844 hose in a 4C-5052 Press .

2. From Table 8, select 130-2190 Die Group with Blue inner band and Green outer band.

3. Find the DVDT (6.60).

4. Find the 6.60 DVDT in the spacer ring section of the chart. Use a 135-9593 Yellow Spacer Plate on top of a 134-9588 Green Ring placed on top of the 4C-4378 Bowl .

5. Check the results.

   1. Specification from Table 7 is 34.29 mm (1.350 inch).

   2. Actual measurement of crimp diameter is 34.00 mm (1.339 inch), which is out of specification.

   3. The deviation from specification is-0.29 mm (.011 inch).

   4. DVDT must be increased to 7.00. Refer to Table 8 for spacer rings.

   5. Use a 134-9593 Yellow Spacer Ring on top of a 134-9589 Blue Ring placed on top of the 4C-4378 Bowl . The new measurement of the crimp diameter should be about 34.21 mm (1.347 inch), which is well within specifications.

Insertion Depth

Table 5 lists hose insertion depth for all LMP hose sizes. It is very important that the hose be inserted completely into the coupling.

Table 5

Insertion Depth
Hose Size	Dash No.	Insertion Depth mm (in)
6.35 (.250)	4	20 (.8)
7.94 (.312)	5	26 (1.0)
9.53 (.375)	6	25 (1.0)
12.70 (.500)	8	24 (.9)
15.88 (.625)	10	25 (1.0)
19.05 (.750)	12	31 (1.2)
25.4 (1.00)	16	38 (1.5)
31.8 (1.25)	20	40 (1.6)
38.1 (1.50)	24	51 (2.0)
50.8 (2.00)	32	54 (2.1)

It is recommended that the insertion depth be marked on the hose to ensure that the hose is completely inserted into the coupling (bottomed out). The proper angular orientation of the coupling is accomplished, as described in SEHS9052.

Crimping

The new Caterpillar designed die groups consist of eight segments, connected in two groups of four segments, each by a rubber belt. The rubber belt maintains the proper spacing between the die segments. The segments are made of hardened steel to minimize wear, but require the use of lubricant for proper crimping action and to minimize galling of the dies and bowl. Apply a liberal coating of molybdenum grease, such as 5P-0960 Grease , to the angled sides and tops of the dies before placement in the bowl.

Position the die group in the bowl with the split between the two groups of four at a 45 degree angle to the front of the bowl. This helps to minimize unevenness of the split on the two sides of the die group.

After inserting the uncrimped coupling in the dies, seat the open end of the coupling on the step in the die group. Check the spacing of the die segments and equalize the split, if necessary.

When using the 4C-3660 Presses , apply pressure until relief pressure is reached. Hold the pressure at the relief pressure for one full second.

When crimping 38.1 mm (1.50 inch) and 50.8 mm (2.00 inch) ID hoses, remove the 4C-4378 Adapter Bowl and install the 133-7362 Die Rest onto the separator. After placing the die group in the bowl, place the 134-9582 Press Plate between the dies and the split ring, which is part of the press.

Crimp Inspection

Quality control of finished crimped hose assemblies is maintained by measuring the crimp diameter and crimp length. This is also done to XT hose. Crimp diameter is measured at the center of the crimp length at four locations. Compare the average of the four readings to the specifications listed in Table 6.

Note: A laminated chart of crimp specifications is available by ordering NEEG2746.

The illustration below shows a measurement system, which accepts the four measurements and calculates the average.

Table 6

Measurement System
Item No.	Part No.	Description
(1)	136-0536	Caliper
(2)	136-0538	Cable
(3)	136-0539	Foot Switch
(4)	279-7315	Processor
(5)	136-4219	AC Adapter
(6)	9U-6690	Ribbon (replacement, not shown)
(7)	279-7310	Paper (not shown)

Illustration 15	g02598856
(1) Caliper. (2) Cable. (3) Foot Switch. (4) Processor. (5) AC Adapter.

The crimp length is measured from the open end edge of the coupling to where the crimp surface ends at the other end of the crimp. Crimp lengths are shown in Table 7.

If crimp diameter or crimp length do not meet the specifications listed, contact Caterpillar Dealer Service Tools.

Table 7

Crimp Diameters and Lengths
Hose Size mm (in)	Dash No.	1E294 Crimp Diameter mm (in)	1E716 Crimp Diameter mm (in)	1E844 Crimp Diameter mm (in)	Crimp Length mm (in)
6.35 (.250)	4	18.03 (.710)	16.64 (.655)	N.A.	23.62 (.930)
7.94 (.312)	5	20.32 (.800)	N.A.	N.A.	28.96 (1.140)
9.53 (.375)	6	21.97 (.65)	20.96 (.825)	N.A.	28.19 (1.110)
12.70 (.500)	8	25.15 (.990)	23.62 (.930)	N.A.	27.43 (1.080)
15.88 (.625)	10	29.46 (1.160)	28.70 (1.130)	N.A.	28.45 (1.120)
19.05 (.750)	12	32.39 (1.275)	30.99 (1.220)	34.29 (1.350)	35.05 (1.380)
25.4 (1.00)	16	42.05 (1.656)	40.89 (1.610)	43.67 (1.719)	41.65 (1.640)
31.8 (1.25)	20	51.44 (2.025)	50.42 (1.985)	51.44 (2.025)	43.74 (1.722)
38.1 (1.50)	24	58.93 (2.320)	57.91 (2.280)	61.21 (2.410)	57.15 (2.250)
50.8 (2.00)	32	72.00 (2.835)	70.89 (2.791)	72.00 (2.835)	60.72 (2.391)

Table 8

Hose Presses 4C-3660, 4C-5052, 4C-5053, 9U-5792, 9U-7261
Crimping Die Group and DVDT Selection Chart
Hose ID (mm) Hose ID (in) Dash No. Size Color		6.35 1/4 -4 Red		7.94 5/16 -5 Purple		9.53 3/8 -6 Yellow		12.70 1/2 -8 Blue		15.88 5/8 -10 Orange
Hose Type	Lay Line Color Type Color	Die Group	DV DT	Die Group	DV DT	Die Group	DV DT	Die Group	DV DT	Die Group	DV DT
1E294	Pink Blue	130-2185	3.00	130-2186 Pink	0.00	130-2187	1.80	130-2188	3.00	130-2189	1.40
1E716	Blue Blue	130-2185	0.00	NA	NA	130-2187	0.00	130-2188	0.00	130-2189	0.00
1E844	Orange Blue	NA	NA	NA	NA	NA	NA	NA	NA	NA	NA
1E1956	Green Green	NA	NA	NA	NA	129-9183	0.00	129-9184	0.00	129-9185	0.00
1E736 (XT-3)	Yellow Yellow	NA	NA	NA	NA	130-5381	0.00	130-5382	0.00	130-5383	0.00
1E1036 (XT-5)	Red Red	NA	NA	NA	NA	NA	NA	NA	NA	NA	NA
1E1136 (XT-6)	White White	NA	NA	NA	NA	130-5388	0.00	130-5389	0.00	NA	NA
1E294	Pink Blue	130-2190	2.60	130-2191	2.20	130-2192	1.80	130-2194	2.28	130-2195	2.64
1E716	Blue Blue	130-2190	0.00	130-2191	0.00	130-2192	0.00	130-2194	0.00	130-2195	0.00
1E844	Orange Blue	130-2190	6.60	130-2191	5.4	130-2192	2.20	130-2194	7.93	130-2195	3.04
1E1956	Green Green	129-9186	0.00	129-9187	0.00	129-9188	0.00	129-2561	0.00	129-2562	0.00
1E736 (XT-3)	Yellow Yellow	130-5384	0.00	130-5385	0.00	NA	NA	NA	NA	NA	NA
1E1036 (XT-5)	Red Red	130-5386	0.00	130-5387	0.00	NA	NA	NA	NA	NA	NA
1E1136 (XT-6)	White White	130-5390	0.00	NA	NA	NA	NA	NA	NA	NA	NA

Table 9

Spacer Rings Selection Chart for Hose Up To 1.25 Inch I.D.
DVDT	-40	0.00	+.40	+1.40	+1.80	+2.20	+2.60	+3.00	+3.40	+5.00	+5.40
	(plate)
Upper	134-9581								134-9590	134-9590	134-9593
Color	Purple	4C- 4378							Red	Red	Yellow
		Bowl
Lower			134-9594	134-9585	134-9586	134-9587	134-9588	134-9589	134-9585	134-9589	134-9585
Color			Gray	Red	Orange	Yellow	Green	Blue	Red	Blue	Red
DVDT	+5.80	+6.20	+6.60	+7.00
Upper	134-9593	134-9593	134-9593	134-9593
Color	Yellow	Yellow	Yellow	Yellow
Lower	134-9586	134-9587	134-9588	134-9589
Color	Orange	Yellow	Green	Blue
NOTE: For hose size up to 1 1/4 inch, a change in DVDT of 0.40 results in a change in crimp diameter of approximately 0.21 mm.

Table 10

1-1/2 Inch and 2 Inch I.D. Hose Plate Selection
DVDT	0.00	2.28	2.64	3.04	7.93
Pusher	134-9582	134-9582	134-9582	134-9582	134-9582
Color	Black	Black	Black	Black	Black
Spacer		135-4288	135-4289	135-4291	135-4290
Color		Yellow	Green	Red	Blue

Table 11

Hose Press Arrangements 7S-1100 and 6V-4900, Press 4C-9900, All With Tilt Stand
Crimping Die Group and DVDT Selection
Hose ID (mm) Hose ID (in) Dash No. Size Color		6.35 1/4 -4 Red		7.94 5/16 -5 Purple		9.53 3/8 -6 Yellow		12.70 1/2 -8 Blue		15.88 5/8 -10 Orange
Hose Type	Lay Line Color Type Color	Die Group	DV DT	Die Group	DV DT	Die Group	DV DT	Die Group	DV DT	Die Group	DV DT
1E294	Pink Blue	130-2185	3.00	130-2186 Pink	0.00	130-2187	1.80	130-2188	2.60	130-2189	1.40
1E716	Blue Blue	130-2185	0.00	NA	NA	130-2187	0.00	130-2188	0.00	130-2189	0.00
1E844	Orange Blue	NA	NA	NA	NA	NA	NA	NA	NA	NA	NA
1E1956	Green Green	NA	NA	NA	NA	NA	NA	NA	NA	NA	NA
1E736 (XT-3)	Yellow Yellow	NA	NA	NA	NA	130-5381	0.00	130-5382	0.00	130-5383	0.00
1E1036 (XT-5)	Red Red	NA	NA	NA	NA	NA	NA	NA	NA	NA	NA
1E1136 (XT-6)	White White	NA	NA	NA	NA	130-5388	0.00	130-5389	0.00	NA	NA
Hose ID (mm) Hose ID (in) Dash No. Size Color		19.05 3/4 -12 Green		25.4 1 -16 Black		31.75 1 1/4 -20 White
Hose Type	Lay Line Color Type Color	Die Group	DV DT	Die Group	DV DT	Die Group	DV DT
1E294	Pink Blue	130-2190	2.60	130-2191	2.20	130-2192	1.80
1E716	Blue Blue	130-2190	0.00	130-2191	0.00	130-2192	0.00
1E844	Orange Blue	130-2190	6.60	130-2191	5.4	130-2192	2.20
1E1956	Green Green	NA	NA	NA	NA	NA	NA
1E736 (XT-3)	Yellow Yellow	130-5384	0.00	NA	NA	NA	NA
1E1036 (XT-5)	Red Red	130-5386	0.00	NA	NA	NA	NA
1E1136 (XT-6)	White White	NA	NA	NA	NA	NA	NA

Table 12

Spacer Rings Selection Chart for Hose Up To 1.25 Inch I.D.
DVDT	-40	0.00	+.40	+1.40	+1.80	+2.20	+2.60	+3.00	+3.40	+5.00	+5.40
Upper									134-9578	134-9578	134-9580
Color									Red	Red	Yellow
Lower	134-2787	134-9572	1134-2788	134-9573	134-9574	134-9575	134-9576	134-9577	134-9573	134-9577	134-9573
Color	Purple	Black	Gray	Red	Orange	Yellow	Green	Blue	Red	Blue	Red
DVDT	+5.80	+6.20	+6.60	+7.00
Upper	134-9580	134-9580	134-9580	134-9580
Color	Yellow	Yellow	Yellow	Yellow
Lower	134-9574	134-9575	134-9576	134-9577
Color	Orange	Yellow	Green	Blue
NOTE: For hose size up to 1 1/4 inch, a change in DVDT of 0.40 results in a change in crimp diameter of approximately 0.21 mm.