Installation Instructions for 361-6833 Lighting Group Warning Beacon Kit {1431, 1431} Caterpillar


Installation Instructions for 361-6833 Lighting Group Warning Beacon Kit {1431, 1431}

Usage:

966H A6D


Wheel Loader:
950H (S/N: JAD1-UP; N1A1-UP; M1G1-UP; J5J1-UP; K5K1-UP)
962H (S/N: N4A1-UP; M3G1-UP; J6J1-UP; K6K1-UP; MAL1-UP)
966H (S/N: A6D1-UP; RYF1-UP; A6G1-UP; A6J1-UP; TAL1-UP)
972H (S/N: GTA1-UP; A7D1-UP; A7G1-UP; A7J1-UP)
980H (S/N: MHG1-UP; A8J1-UP; KZL1-UP; JMS1-UP)

Introduction

The information that is contained in this publication is for the field installation of the following kit:

  • 361-6833 Lighting Group Warning Beacon Kit

The supplemental product support literature should be used with the appropriate Service Manual and the appropriate Parts Manual that is available for each standard machine.

Do not perform any procedure or order any parts outlined in this publication until you understand the information contained in this document.

------ WARNING! ------

Sudden movement or accidental starting of the machine can cause personal injury or death to persons on or near the machine.

To prevent personal injury or death, perform the following:

Park the machine on a smooth, level surface.

Lower the work tool to the ground and engage the parking brake.

Stop the engine and remove the key.

Block the wheels and install the steering frame lock.

----------------------

Parts List

Table 1
361-6833 Lighting Group Warning Beacon Kit    
Quantity     Part Number     Description    
5     3S-2093     Cable Strap    
1     9T-8556     Spring    
1     236-7775     Lighting Harness As    
1     237-7262     Plate As    
1     237-9736     Rocker Switch    
1     255-4370     Bracket    
1     255-4371     Bracket    
1     284-3757     Warning Beacon Lamp Gp    
1     318-2605     Spring Pin    
1     129-3180     Locknut    
1     130-5300     Clip    
2     4Y-8003     U-Bolt    
1     8M-2770     Clip    
12     8T-4121     Hard Washer    
1     8T-4122     Hard Washer    
4     8T-4133     Nut    
8     8T-4137     Bolt    
1     8T-4223     Hard Washer    

Preparing for the Installation of 361-6833 Lighting Group Warning Beacon Kit




    Illustration 1g02215653

  1. Remove two 9X-2041 Screws (1). Refer to Illustration 1.



    Illustration 2g02215754

  1. Remove one 3E-0109 Plug (2). Refer to Illustration 2.

Preparing Machines Equipped with 320-9998 Radio Installation Gp (CB)

If the machine is equipped with 320-9998 Radio Installation Gp , the items listed below need removed before installation.




    Illustration 3g02216154

  1. Remove 318-9631 Plate (3). Refer to Illustration 3.

  1. Remove the two 8T-4133 Nuts (6) and 8T-4121 Hard Washers (5). Remove one 4Y-8003 U-Bolt (4). Refer to Illustration 3.

Installing 361-6833 Lighting Group Warning Beacon Kit




    Illustration 4g02216193

  1. Install 237-9736 Rocker Switch (11). Refer to Illustration 4.



    Illustration 5g02216336

  1. Before mounting 255-4370 Bracket (12) to the cab, attach one 130-5300 Clip (17) with one 8T-4121 Hard Washer (20) and one 8T-4137 Bolt (23). Refer to Illustration 5.

  1. Attach one 255-4371 Bracket (13) to 255-4370 Bracket (12) with three 8T-4121 Hard Washers (20) and four 8T-4137 Bolts (23). Refer to Illustration 5.

  1. Attach one 8M-2770 Clip (19) to 255-4370 Bracket (12) with one 8T-4121 Hard Washer (20) and one 8T-4137 Bolt (23). Refer to Illustration 5.



    Illustration 6g02216417

  1. Attach 255-4370 Bracket (12) to the machine with two 8T-4137 Bolts (23) and two 8T-4121 Hard Washers (20). Install two 4Y-8003 U-Bolts (18) with four 8T-4133 Nuts (22) and five 8T-4121 Hard Washers (20). Refer to Illustration 6.



    Illustration 7g02216714

  1. Install 237-7262 Plate As (10) into 255-4371 Bracket (13). Insert 318-2605 Spring Pin (15). Refer to Illustration 7.

    Note: Install 318-2605 Spring Pin (15) with Loctite 262 Blue. The slotted side should face the beacon lamp.

  1. Install 8T-4122 Hard Washer (21), 9T-8556 Spring (8), and 8T-4223 Hard Washer (24) onto 237-7262 Plate As (10). Secure with 129-3180 Locknut (16). Refer to Illustration 7.

    Note: The assembled length of 9T-8556 Spring (8) should be 48.5 ± 2 mm (1.9 ± 0.08 inch).




    Illustration 8g02216854

  1. Install 284-3757 Warning Beacon Lamp Gp (14) onto 237-7262 Plate As (10). Refer to Illustration 8.



    Illustration 9g02216953

    Top View of Cab




    Illustration 10g02216954

    Right Side View

  1. Connect 236-7775 Lighting Harness As (9). Secure 236-7775 Lighting Harness As (9) with five 3S-2093 Cable Straps (7). Refer to Illustration 9 and Illustration 10.

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