Procedure to Install the 210-2540 Bellows As on Some 3512B Locomotive Engines{1052, 1053, 1061} Caterpillar


Procedure to Install the 210-2540 Bellows As on Some 3512B Locomotive Engines{1052, 1053, 1061}

Usage:

3512B 3ZW
Engine:
3512B (S/N: 3ZW1-UP)

Introduction

The following procedure must be used in order to install the 210-2540 Bellows As on the serial numbers that are listed above.

Installation Procedure




    Illustration 1g02049493

    (1) Exhaust elbow

    (2) Support bracket




    Illustration 2g02147644

  1. Install support bracket (2). Loosely tighten mounting bolts (3) .

    Note: The mounting bolts must be left loose allowing for movement during the process of aligning the parts.




    Illustration 3g02147977

    (4) Mounting hardware that attaches the exhaust elbow to the support bracket

  1. Install exhaust elbow (1) onto the support bracket.



    Illustration 4g02148547

    (1) Exhaust elbow

    (5) 210-2540 Bellows As




    Illustration 5g02147996

  1. Install bellows assembly (5) onto exhaust elbow (1). Ensure that the bellows assembly is aligned properly.



    Illustration 6g02148561

    (6) Outlet line of the compressor to the aftercooler

    (7) Left side turbocharger




    Illustration 7g02148504

    (8) Mounting hardware that secures the turbocharger to the exhaust manifold

  1. Install turbocharger (7) and loosely secure the turbocharger to the exhaust manifold.

  1. Connect outlet line (6) to turbocharger (7) .



    Illustration 8g02050973

    (1) Exhaust elbow

    (5) 210-2540 Bellows As

  1. Install bellows assembly (5) onto exhaust elbow (1). Ensure that the bellows assembly is aligned properly.



    Illustration 9g02148578

    (9) Outlet line of the compressor to the aftercooler

    (10) Right side turbocharger

  1. Install turbocharger (10) and loosely secure the turbocharger to the exhaust manifold.

  1. Connect outlet line (9) to turbocharger (10) .

  1. Torque all hardware to the specification as you are checking for proper alignment. Begin with the parts that were assembled in Step 1 and work through the parts that were assembled in Step 8.

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