C13 Industrial Engines Caterpillar


Turbocharger

Usage:

C13 KWJ


NOTICE

The correct procedures and tooling specifications must always be used. Failure to follow any of the procedures may result in damage, malfunction or possible engine failure.




Illustration 1g01956873
Rear Exhaust


Illustration 2g01956893

  1. Loosen the nuts of V-band clamp (7) and V-band clamp (9) enough to allow the housings to rotate.

    Note: Excessive loosening of the housings will cause contact. Possible damage to the wheel may occur.

    Note: Before assembly, apply 4C-5599 Anti-Seize Compound to the threads of the exhaust manifold studs.

  2. Mount the gasket (3) over the studs in the exhaust manifold.

  3. Mount the turbocharger onto the exhaust manifold.

  4. Tighten the four nuts (4) to 70 ± 5 N·m (52 ± 4 lb ft).

Use the following procedure to tighten the V-band clamp assembly.

  1. Place the bearing housing (6) with the oil supply (8) and the oil drain (10) in the vertical position with respect to the engine. Refer to Figure 2.

  2. Position the threaded rod of the compressor V-band clamp (9) at the bottom of the compressor 90 ± 15 degrees from the vertical. Refer to Figure 2.

  3. Tighten the V-band clamp (7) on the turbine housing (5) enough to prevent the bearing housing from rotating.

  4. Position the air outlet (2) of the compressor straight up. Position the air outlet (2) of the compressor on the side that is away from the engine. Refer to Figure 1.

  5. Tighten the compressor V-band clamp (9) enough to prevent the compressor from rotating.

  6. Torque both V-band clamps to 13.5 ± 1.0 N·m (10 ± 0.7 lb ft).

  7. Gently tap both V-band clamps around the circumference of the clamps.

  8. Again tighten both V-band clamps to 13.5 ± 1.0 N·m (10 ± 0.7 lb ft).

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