Undercarriage Reconditioning Bulletin Contents {0374, 4150} Caterpillar


Undercarriage Reconditioning Bulletin Contents {0374, 4150}

Usage:

D6D 01Y
Caterpillar Products
Machines with Grease Lubricated Track with Swage
Machines with Greased Lubricated Track (GLT)
Machines with Positive Pin Retention (PPR) Track
Machines with Positive Pin Retention 2 (PPR2) Track
Machines with Rotating Bushing Track
Machines with Sealed Positive Pin Retention (PPR) Track
Machines with Sealed Track
Machines with Sleeve Bearing Track
Machines with SystemOne Undercarriage
Machines with non-PPR Sealed and Lubricated Track

Introduction

Table 1
Revision  Summary of Changes in SEBF8501 
73–75  Added serial number prefixes for New Product Introduction. 
72  Added serial number prefixes for New Product Introduction.
Updated introduction information. 
71  Added serial number prefixes for New Product Introduction. 


NOTICE

TheUndercarriage Reconditioning Guide, SEBF8599 has been reviewed and updated.

Undercarriage Reconditioning Bulletins were evaluated using the following criteria:

- Repetitiveness

- Cost Analysis

- Time Studies

- Management Control Systems

- Procedures No Longer Valued

The Bulletins that have been removed are listed in Table 8 and Table 1.

Refer to Table 1 for the Summary of Changes for this Undercarriage Reconditioning Bulletin Contents, SEBF8501-55.


© 2018 Caterpillar All Rights Reserved. This guideline is for the use of Caterpillar dealers only. Unauthorized use of this document or the proprietary processes therein without permission may be violation of intellectual property law. Information contained in this document is considered Caterpillar: Confidential Yellow.

This Undercarriage Reconditioning Bulletin contains the necessary information to allow a dealer to establish a parts reusability program. Reuse and salvage information enables Caterpillar dealers and customers to benefit from cost reductions. Every effort has been made to provide the most current information that is known to Caterpillar. Continuing improvement and advancement of product design might have caused changes to your product which are not included in this publication. This Undercarriage Reconditioning Bulletin must be used with the latest technical information that is available from Caterpillar.

For technical questions when using this document, work with your Dealer technical Communicator (TC).

To report suspected errors, inaccuracies, or suggestions regarding the document, submit a form for feedback in the Service Information System (SIS Web) interface.

Summary

This guideline lists the complete contents of the Undercarriage Reconditioning Guide, SEBF8599. The bulletins that are listed in this guideline can be ordered by requesting a subscription to Undercarriage Reconditioning Guide, SEBF8599. The Undercarriage Reconditioning Bulletins contained in Undercarriage Reconditioning Guide, SEBF8599 may also be ordered separately. Cat dealers may order subscriptions through Media Logistics.

Binder

Table 2
Title  Media Number 
Undercarriage Reconditioning Guide Subscription  SEBF8599 
Binder Only  SEBF8408 
Binder Label  UENR1915 
"Undercarriage Reconditioning Bulletin Contents"  SEBF8501 
"Foreword"  SEBF8502 
"Introduction"  SEBF8504 
"Training Material"  SEBF8530 

Methods and Procedures

Track

Table 3
Title  Media Number 
Track Tab  SEBF8601 
"Mobil-trac Systems (MTS)"  SEBF8351 
"Shop Repair Procedure for Positive Pin Retention Track"  SEBF8546 
"Reusability Guidelines and Installation Procedures for Split Master Links"  SEBF8553 
"Track Press Assembly Specifications"  SEBF8554 
"Shop Repair Procedure for Non-PPR Sealed and Lubricated Track"  SEBF8557 
"Guideline for Reusable Track Parts"  SEBF8558 
"Procedure and Guidelines for Cleaning Phosphate Coated Track Pins"  SEBF8562 
"Track Service Evaluation Checklist"  SEBF8565 
"Track Data Charts"  SEBF8566 
"Repair Procedure for Quad Track"  SEHS8881 
"Field Servicing Procedure for Non-PPR Sealed and Lubricated Track"  SEHS8957 
"Track Seal Installers and Track Bushing Groove Gauges for Rigid Track Seals"  SEHS9371 
"Field Repair of Rotating Bushing Track (RBT)"  SEHS9542 
"Non-PPR Sealed and Lubricated Track Reconditioning" Wall Chart  SENR1788 
"Positive Pin Retention Sealed and Lubricated Track Reconditioning" Wall Chart  SENR1838 
"Track Servicing Equipment, Tooling, Literature, and Training Review"  SEBF8591 
"Shop Repair Procedure for Grease Lubricated Track"  SEBF8598 
"Shop Repair Procedure for Sleeve Bearing Track"  SEBF8609 
"Field Service for Positive Pin Retention Track"  SEBF8612 
"Field Service for Sleeve Bearing Track"  SEBF8613 
"Field Repair of Swaged Grease Lubricated Track"  SEBF8614 
"SystemOne Tool Reference"  SEBF8619 
"Field Repair of SystemOne Track with the Multi-Pitch Track Press"  SEBF9100 
"Installation and Removal of SystemOne Clamp Masters"  REHS2220 
"Removing SystemOne Track Links"  REHS2412 
"Field Repair of SystemOne Track with the SystemOne Portable Track Press"  REHS2496 
"Field Service for Positive Pin Retention 2 (PPR2)"  REHS2586 
"Reusability Guidelines for Single Tooth Master Links"  SEBF8620 
"Shop Disassembly and Assembly of Single Tooth Master Links"  SEBF8621 
"Field Removal and Installation of Single Tooth Master Links"  SEBF8622 
"Procedure for Servicing Master Joints for (320 through 336) Hydraulic Excavators."  SEBF8623 
"Shop Repair Procedures for Positive Pin Retention 2 (PPR2) Track"  SEBF9363 
"Asphalt Paver Undercarriage Inspection"  SEBF9396 
"Disassembly & Assembly Procedures for Idlers id D3K - D5K Track Type Tractors"  SEBF9399 

Rollers and Idlers

Table 4
Title  Media Number 
Rollers and Idlers Tab  SEBF8606 
"Conventional (Dry) Welding Procedure for Rollers and Idlers"  SEBF8506 
"Procedure for Water-Cooled Welding of Track Rollers"  SEBF8507 
"Reusability Recommendations for Duo-Cone Seals"  SEBF8511 
"Idler Weld Rebuild Procedure"  SEBF8552 
"Duo-Cone Seal Assembly and Installation Procedure for the 963 and 973 Track-Type Loaders"  SEBF8555 
"Hydraulic Excavator Idler Disassembly and Assembly Procedures"  SEBF8495 
"Hydraulic Excavator Roller Disassembly and Assembly Procedures"  SEBF8568 
"Large Mining Products Roller Disassembly and Assembly"  SEBF8587 
"Snap Ring Roller Disassembly and Assembly Procedures"  SEBF8579 
"Carrier Roller Disassembly and Assembly Procedures"  SEBF8580 
"Disassembly and Assembly Procedures for Track Rollers with Inverted Duo-Cone Seals"  SEBF8581 
"Disassembly and Assembly Procedures for Idlers with Inverted Duo-Cone Seals"  SEBF8582 
"Disassembly and Assembly Procedures for Track Rollers with Conventional Duo-Cone Seals"  SEBF8584 
"Disassembly and Assembly Procedures for Idlers with Conventional Duo-Cone Seals"  SEBF8585 
"Assembly and Installation of Conventional Duo-Cone Seals"  SEHS8364 
"Assembly and Installation of Inverted Duo-Cone Seals"  SEHS8483 
"Tool and Specification Chart for Conventional Duo-Cone Seal Groups"  SEHS8484 
"Repair Procedure for Retainer Assemblies on Track Idlers and Rollers"  SEHS8515 
"Tool and Specification Chart for Inverted Duo-Cone Seals"  SEHS8974 
"Installation of 3-Bolt Idler Caps"  SEHS9990 
"Installation of the 3-Bolt Idler Caps"  REHS0062 
"Removal, Installation, and Conditioning of Idler Bearings and Track Roller Bearings"  SEBF8586 
"Oval Track Roller Disassembly and Assembly Procedures"  SEBF8588 
"Roller Servicing Equipment, Tooling, Literature, and Training Review"  SEBF8589 
"Idler Servicing Equipment, Tooling, Literature, and Training Review"  SEBF8590 
"Track, Track Roller, and Track Idler Cycle Times"  SEBF8595 
"Idler Service Evaluation Checklist"  SEBF8592 
"Roller Service Evaluation Checklist"  SEBF8593 
"Guideline for Roller and Idler Component Reuse"  SEBF8596 
"Reconditioning Procedure for Seal Ramps on Inverted Style Idler and Roller Shafts"  SEBF8597 
"Disassembly and Assembly Procedures for Landfill Idlers"  SEBF8616 
"Disassembly and Assembly Procedures for Sound Suppressed Idlers"  SEBF8617 
"Disassembly and Assembly Procedures for Idlers of Track-Type Loaders"  SEBF8956 

Miscellaneous

Table 5
Title  Media Number 
Miscellaneous Tab  SEBF8607 
"Caterpillar Service Welding Guide"  SEBD0512 
"Welding Wire and Flux"  SEBF8509 
"Field Inspection of Bogie Cartridge Pins on Suspended Undercarriage"  SEBF8548 
"Procedure for Replacement Grouser Bars"  SEBF8556 
"Reconditioning Dimensions for Track Rollers"  SEBF8569 
"Reconditioning Dimensions for Carrier Rollers"  SEBF8570 
"Reconditioning Dimensions for Idlers"  SEBF8571 
"Track Roller Oil Fill Volume"  SEBF8574 
"Carrier Roller Oil Fill Volume"  SEBF8575 
"Idler Oil Fill Volume"  SEBF8576 
"Oil Fill Volumes for Track Link Assemblies"  SEBF8577 
"Installation of Sprocket Segment Adapter Groups or Salvaging Segmented Sprocket Hubs"  SEHS7751 
"Rebuild Guidelines for the Suspended Undercarriage"  REHS1757 
"Rebuild Guidelines for the Suspended Track Roller Frames"  SEHS8971 

Tools and Equipment

Table 6
Title  Media Number 
Tools and Equipment Tab  SEBF8602 
"Adjustment, Setup, and Operation Procedures for the Caterpillar Track Torque Wrench" Wall Chart  RENR3965 
"Equipment and Tools for Undercarriage Rebuilding and Reconditioning Stations"  SEBF8516 
"Nitrogen Pressure Test Unit"  SEBF8594 

Facilities and Equipment Layout

Table 7
Title  Media Number 
Facilities and Equipment Layout Tab  SEBF8603 
"Facility and Equipment Layouts"  SEBF8519 
"Suggested Equipment Layouts"  SEBF8520 

Documents Removed

Table 8
Summary of Changes in SEBF8501-54 
Title  Media Number  Changes 
"Bulletin Filing Instructions"  SEBF8503  Removed 
"Service Videos for Link Assembly Track Shop Servicing"  SEBF8583  Removed 
"Track Link Rebuilding Procedure"  SEBF8508  Removed 
"Installation and Removal of SystemOne Track on Machines with an Elevated Sprocket"  REHS1110  Removed 
"Installation and Removal of SystemOne Track on Machines with an Oval Track"  REHS2221  Removed 
"Installation and Removal of SystemOne Track with the Multi-Pitch Track Press"  REHS2403  Removed 
"Field Repair of SystemOne Track"  REHS2533  Removed 
"Installation of Replacement Track Roller/Idler Bearings"  SEHS8707  Removed 
"Torque Audit Procedure for Roller and Idler Retainer Bolts"  SEBF8608  Removed 
"Parts Procurement Procedures"  SEBF8510  Removed 
"Reconditioning Dimensions for Track Links"  SEBF8572  Removed 
"Elevator Chain Carrier Rollers"  SEBF8573  Removed 
"Track Link and Roller Clearances"  SEBF8578  Removed 
"Procedure to Rework Track Shoes for Heavy-Duty Link Assemblies on the D5H"  SEHS9725  Removed 
"Track Guiding Guards and Track Roller Guards to Adapt Heavy-Duty Track to Earlier Models"  SEHS9919  Removed 
"Use Metal Conditioning Disc and Mandrel to Clean Undercarriage Components"  SEBF8540  Removed 
"Tool Guide Reference"  SEBF8561  Removed 
Management Control Systems Tab  SEBF8604  Removed 
"Scheduling"  SEBF8521  Removed 
"Management Control Systems Reporting"  SEBF8522  Removed 
"Quality Control"  SEBF8523  Removed 
"Introduction to Cost Analysis Bulletins"  SEBF8524  Removed 
"Instructions for Preparing a Cost Analysis for Rebuilding Track Rollers and Idlers"  SEBF8525  Removed 
"Instructions for Preparing a Cost Analysis for Track Disassembly and Assembly"  SEBF8526  Removed 
"Instructions for Preparing a Cost Analysis for Rebuilding Track Links"  SEBF8527  Removed 
"Time Studies of Service Procedures"  SEBF8618  Removed 
"Undercarriage Reconditioning Cost Analysis"  SEBF8550  Removed 
Personnel Development Tab  SEBF8605  Removed 
"Position Descriptions"  SEBF8531  Removed 

Caterpillar Information System:

G3304B and G3306B Engines Accessory Drive - Assemble
320 Variable Gauge OEM Undercarriage Hydraulic System Cylinder Speed - Check - VM Undercarriage
320 Variable Gauge OEM Undercarriage Hydraulic System Cylinder Speed - Check - VH Undercarriage
793F Off-Highway Truck Engine Starting
793F Off-Highway Truck Before Starting Engine
G3304B and G3306B Engines Connecting Rod - Inspect
G3304B and G3306B Engines Engine Oil Pressure - Test
G3304B and G3306B Engines Accessory Drive - Disassemble
320 Variable Gauge OEM Undercarriage Hydraulic System Travel on Level Ground - Test - VM Undercarriage
320 Variable Gauge OEM Undercarriage Hydraulic System Travel on Level Ground - Test - VH Undercarriage
G3304B and G3306B Engines Accessory Drive - Remove and Install
G3304B and G3306B Engines Boost Control Valve - Inspect
320 Variable Gauge OEM Undercarriage Hydraulic System Relief Valve (Travel Motor) - Test and Adjust - VH Undercarriage
G3304B and G3306B Engines Engine Valve Lash - Inspect/Adjust
320 Variable Gauge OEM Undercarriage Hydraulic System Pressure Reducing Valve (Travel Parking Brake) - Test and Adjust
320 Variable Gauge OEM Undercarriage Hydraulic System Specifications - VH Undercarriage
CX35-P800-C18I and CX35-P800-C27I Petroleum Power Train Packages and CX35-P800 Petroleum Transmission MID 027 - CID 3013 - FMI 03
CX35-P800-C18I and CX35-P800-C27I Petroleum Power Train Packages and CX35-P800 Petroleum Transmission MID 027 - CID 3013 - FMI 04
789D, 793F, and 797F Off-Highway Truck Monitoring System MID 053 - CID 0296 - FMI 14
2009/06/15 G3512 and G3516 Upgrade for Enhanced Performance and Reliability of Engines with Electronic Ignition Systems (EIS) that Are Rated at 1200 or 1400 rpm {1901, 1902, 1920}
793F and 793F CMD Off-Highway Truck Braking System Solenoid Valve (Brake Accumulator Purge)
CX35-P800-C18I and CX35-P800-C27I Petroleum Power Train Packages and CX35-P800 Petroleum Transmission MID 027 - CID 3381 - FMI 03
CX35-P800-C18I and CX35-P800-C27I Petroleum Power Train Packages and CX35-P800 Petroleum Transmission MID 027 - CID 3381 - FMI 04
C175 Generator Sets Sound Information
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