416E, 420E and 430E Backhoe Loaders Power Train Caterpillar


Transmission (Direct Drive) - Install

Usage:

416E BWC

Installation Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     180-3034     Repair Stand Set     2    
B     8S-7615     Pin     2    
4C-6486 Stand     2    
8S-7641 Tube     2    
8S-8048 Saddle     2    
C     1U-9330     Hydraulic Jack     1    
D
   
1U-7505     Hydraulic Jack     1    
1U-7558 Mounting Adapter Gp     2    



    Illustration 1g01810416

  1. Attach Tooling (D) to transmission assembly (9). The weight of the transmission assembly (9) is approximately 255 kg (562 lb).

  1. Use Tooling (D) in order to install transmission assembly (9) .



    Illustration 2g01808974

  1. Remove cable strap (21) from drive plate (22) for the converter.



    Illustration 3g01808996

  1. Install bolts (20) and washers to transmission assembly (9) .



    Illustration 4g01805522

  1. Rotate flywheel (18) in order to install bolts (19) .



    Illustration 5g01805518

  1. Install cover (16). Install bolts (17) .



    Illustration 6g01804536

  1. Install the nut, the washer, and bolt (14). Position transmission filler tube (5). Install bolts (15) .



    Illustration 7g01809760

  1. Install clip (13) .



    Illustration 8g01804515

  1. Install the nut, the washer, and bolt (11). Install hose assembly (12) to transmission assembly (9) .



    Illustration 9g01809098

  1. Remove Tooling (C) from engine (10) .



    Illustration 10g01808874

  1. Remove Tooling (D) from transmission assembly (9) .



    Illustration 11g01809636

  1. Position shift linkage (7). Install bolt (8) .



    Illustration 12g01804713

  1. Install transmission oil filter (6). Refer to Operation and Maintenance Manual, "Transmission Oil Filter - Replace".



    Illustration 13g01804643

  1. Position transmission filler tube (5). Install clip (4) .



    Illustration 14g01804413

  1. Connect harness assemblies (1), (2), and (3) .



    Illustration 15g01804333



    Illustration 16g01804334

  1. Use Tooling (D) in order to remove Tooling (A) and Tooling (B). Lower the machine to the ground.

  1. Fill the transmission with oil. Refer to Operation and Maintenance Manual, "Transmission Oil - Change".

  1. Install the front drive shaft. Refer to Disassembly and Assembly, "Drive Shaft (Front) - Remove and Install".

  1. Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Install".

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