Compatible Puller Stud and Hydraulic Cylinder Capacity Chart {0599, 7000, 7562} Caterpillar

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Service Magazine, SEPD0974, 5, January 2009, "Compatible Puller Stud and Hydraulic Cylinder Capacity Chart". The information in this article has been updated. Refer to the following information.

An improved method for determining the correct combination for puller studs has been developed. Previously, incorrect combinations for puller studs have been used.

The Puller Studs should meet the rated capacity of the hydraulic cylinder or the Puller Studs should exceed the rated capacity of the hydraulic cylinder.

Do not use non-rated threaded rods with hydraulic cylinders, as tooling.

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When you are using hydraulic cylinders and puller studs, always ensure that the rated capacity of the puller stud meets or exceeds the rated capacity of the hydraulic cylinder. If the puller stud does not meet or exceed the rated capacity of the hydraulic cylinder, a sudden failure of the puller stud could occur. The sudden failure of the puller stud could result in personal injury or death.

Table 1 displays the English Units for puller studs.

Table 2 displays the Metric Units for puller studs.

Table 3 displays ratings for double action cylinders.

Table 4 displays ratings for single action cylinders.

Note: Match the studs in Table 1 and Table 2 to the cylinders in Table 3 and Table 4.

Table 1

Standard
Pt. No.	Thread Size Inch	Length	Maximum Capacity
2S-4680	(3/4-10)	432 mm (17 inch)	10 Ton
9U-5267	(1-8)	635 mm (25 inch)	30 Ton
6V-2078	(1-14)	380 mm (15 inch)	55 Ton
5P-4776	(1-14)	457 mm (18 inch)	30 Ton
4C-9633	(1-14)	635 mm (25 inch)	30 Ton
1U-7758	(1 1/8-12)	508 mm (20 inch)	31 Ton
5P-8714	(1 1/4-12)	356 mm (14 inch)	60 Ton
4C-9634	(1 1/4-12)	735 mm (29 inch)	60 Ton
289-0008	(1 1/4-12)	1000 mm (39 inch)	60 Ton
5P-4184	(1 1/4-12)	457 mm (18 inch)	80 Ton
9U-6698	(1 1/2-12)	1220 mm (48 inch)	100 Ton
5P-7273	(1 1/2-12)	600 mm (24 inch)	100 Ton
6V-2074	(1 1/2-12)	815 mm (32 inch)	100 Ton
289-0013	(1 1/2-12)	1500 mm (59 inch)	100 Ton
9U-7763	(2-12)	1220 mm (48 inch)	150 Ton

Table 2

Metric
Pt. No.	Thread Size	Length	Maximum Capacity
259-9239	M20 x 2.5	1000 mm (39 inch)	20 ton
9U-5343	M24 x 3	650 mm (25.5 inch)	30 ton
162-4197	M24 x 3	1200 mm (47 inch)	30 ton
137-8460	M30 x 3.5	1980 mm (78 inch)	50 ton
9U-5344	M30 x 3.5	800 mm (31.5 inch)	50 ton
220-1776	M36 x 4	2000 mm (79 inch)	80 ton
9U-6811	M36 x 4	1575 mm (62 inch)	80 ton
9U-7998	M36 x 4	2415 mm (95 inch)	80 ton
136-5747	M48 x 5	2415 mm (95 inch)	100 ton
9U-6812	M48 x 5	381 mm (15 inch)	100 ton
9U-6813	M48 x 5	508 mm (20 inch)	100 ton
9U-6814	M48 x 5	920 mm (36 inch)	100 ton
9U-6815	M48 x 5	1575 mm (62 inch)	100 ton
4C-6504	M64 x 6	1219 mm (48 inch)	150 ton
4C-8150	M64 x 6	829 mm (33 inch)	150 ton
9U-6702	M64 x 6	2616 mm (103 inch)	150 ton

Table 3

Double Action Cylinders
Part Number	Maximum Capacity	Former Part Numbers Canceled, Replaced
1U-5197	80 ton
316-1490	150 ton	5P-5201
316-1491	100 ton	6V-0014
316-1489	60 ton	6V-0013
6V-3160	31 ton
6V-3170	55 ton
6V-3175	55 ton	5H-9817 5P-2998
8S-7172	103 ton
9S-8900	71 ton
9S-8901	103 ton

Table 4

Single Action Cylinders
Part Number	Maximum Capacity	Former Part Numbers Canceled, Replaced
196-0222	100 ton
316-1494	30 ton
316-1495	30 ton
316-1493	12 ton	5P-5257
5P-9725	10 ton
316-1496	20 ton
167-2000	25 ton
150-3624	75 ton