Illustration 1 | g01521288 |
(1) Lubricate the bore lightly with the lubricant that is being sealed.
(2) Lubricate the groove and lubricate the O-ring seal immediately prior to assembling the bearing.
(3) 140-2741 Spring
- Length under test force ... 4.42 mm (0.17 inch)
- Test force ... 1724 ± 138 N (388 ± 31 lb)
- Outside diameter ... 136 mm (5.4 inch)
- Test force ... 1724 ± 138 N (388 ± 31 lb)
(4) Apply 6V-6640 Sealant to both sides of washer prior to assembly.
- Tighten the 162-1498 Bolt to the following torque. ... 270 ± 40 N·m (200 ± 30 lb ft)
(5) Tighten the 148-8406 Plug As to the following torque. ... 90 ± 15 N·m (66 ± 11 lb ft)
Illustration 2 | g01521785 |
(6) Tighten the 176-0184 Drain Plug As to the following torque. ... 90 ± 15 N·m (66 ± 11 lb ft)
Illustration 3 | g01521453 |
(7) Tighten the 263-9575 Bolt to the following torque. ... 125 ± 10 N·m (92 ± 7 lb ft)
(8) 9M-8808 Springs
- Length under test force ... 15.52 mm (0.61 inch)
- Test force ... 80 ± 2.22 N (18 ± 0.5 lb)
- Free length after test ... 22.53 mm (0.89 inch)
- Outside diameter ... 13.23 mm (0.52 inch)
- Test force ... 80 ± 2.22 N (18 ± 0.5 lb)
Illustration 4 | g01521829 |
(9) 213-9864 Spring
- Length under test force ... 55.12 mm (2.2 inch)
- Test force ... 124.9 ± 6.2 N (28 ± 1.4 lb)
- Free length after test ... 60.2 mm (2.37 inch)
- Outside diameter ... 13.91 mm (0.55 inch)
- Test force ... 124.9 ± 6.2 N (28 ± 1.4 lb)
Illustration 5 | g01521831 |
(10) 1S-8480 Spring
- Length under test force ... 66.5 mm (2.6 inch)
- Test force ... 222.4 ± 17.8 N (50 ± 4 lb)
- Free length after test ... 83.1 mm (3.3 inch)
- Outside diameter ... 14.27 mm (0.56 inch)
- Test force ... 222.4 ± 17.8 N (50 ± 4 lb)
Illustration 6 | g01521833 |
(11) 213-8581 Spring
- Length under test force ... 121.46 mm (4.8 inch)
- Test force ... 239.3 ± 12 N (54 ± 2.7 lb)
- Free length after test ... 131.4 mm (5.2 inch)
- Outside diameter ... 14.24 mm (0.56 inch)
- Test force ... 239.3 ± 12 N (54 ± 2.7 lb)
TH35 SPEED SELECTION     | |
---|---|
SPEED     | ENGAGED CLUTCHES (= ENERGIZED VALVES)     |
Reverse     | 3 and 6     |
Neutral     | 6     |
First Gear Forward     | 4 and 6     |
Second Gear Forward     | 1 and 6     |
Third Gear Forward     | 1 and 4     |
Fourth Gear Forward     | 1 and 5     |
Fifth Gear Forward     | 1 and 3     |
Sixth Gear Forward     | 1 and 2     |
Seventh Gear Forward     | 2 and 3     |
Eighth Gear Forward     | 2 and 5     |
(1) Manufactured thickness of 134-8361 Plate ... 4 ± 0.08 mm (0.16 ± 0.003 inch)
(2) Manufactured thickness of 276-0017 Plate ... 4 ± 0.13 mm (0.16 ± 0.005 inch)
(3) (4) (5) (6) Manufactured thickness of 154-5613 Plate ... 5 ± 0.13 mm (0.20 ± 0.005 inch)
Note: In order to reuse the clutch plates and disc assemblies that are contained in this transmission, refer to Guideline for Reusable Parts and Salvage Operations, SEBF8115.