777D and 777E Off-Highway Truck Air System and Brakes Caterpillar


Relief Valve (Brake Oil Cooler) - Test and Adjust

Usage:

777D FKR

表 1
所需工具 
零件号  说明  所需数量 
198-4240  数字压力指示器 
2J-5608  盖 
4J-0527  O 形密封圈 

注: 在您进行任何压力测试之前,确保滤清器和滤网清洁。 在您进行本测试之前,确保油处于工作温度。



图 1g00634123
(1) 举倾泵上的测压口


图 2g01016391
(2) 管组件
(3) "制动器油冷却器安全阀"


图 3g00532762
"制动器油冷却器安全阀" (3) 的剖视图
(3) "制动器油冷却器安全阀"
(4) 垫片

  1. 198-4240 数字压力指示器连接至测压口 (1).

  2. 将管组件 (2) 从"举倾机构控制阀"上拆下。

  3. 安装 2J-5608 盖,并在管组件 (2) 和"举倾机构控制阀"之间安装 4J-0527 O 形密封圈。

  4. 利用长螺栓安装管组件 (2)。

  5. 将"举倾机构操纵杆"移动到保持位置,并起动发动机。

    注: 在低怠速下执行本测试

  6. 观察压力表。 压力读数应为 586 ± 14 kPa (85 ± 2 psi)

    注: 压力读数是以 38 L/min (10 US gpm) 流速对安全阀进行测试台测试的结果。 低怠速下的泵流速为 167 L/min (44 US gpm)。 结果压力可能比提高的值还高。

  7. 停止发动机。

  8. 拆下测试设备并在"举倾机构控制阀"内安装原来的螺栓。

表 2
调节安全阀压力设定值的垫片 
零件号  厚度  压力变化量 
8B-4624  0.81 mm (0.032 inch)  30 kPa (4 psi) 

问题:压力低于 586 ± 14 kPa (85 ± 2 psi)

可能的原因

  • "制动器油冷却器安全阀" (3) 卡滞在打开位置。

  • "制动器油冷却器安全阀" (3) 设定过低。 加装垫片 (4)。 参考表 2。

问题:压力高于 586 ± 14 kPa (85 ± 2 psi)

可能的原因

  • "制动器油冷却器安全阀" (3) 设定过高。 卸下垫片 (4)。 参考表 2。

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