Installation Instructions for the 291-1180 Ride Control Gp (Kit){5004, 5051} Caterpillar


Installation Instructions for the 291-1180 Ride Control Gp (Kit){5004, 5051}

Usage:

950H K5K


Wheel Loader:
950H (S/N: N1A1-UP; M1G1-UP; K5K1-UP)
962H (S/N: N4A1-UP; M3G1-UP; K6K1-UP)

Introduction

This service publication contains the installation information that is needed to install ride control on a field machine.

------ WARNING! ------

Personal injury or death can result from improper assembly procedures.

Do not attempt any assembly until you have read and understand the assembly instructions.

----------------------

------ WARNING! ------

Personal injury or death can result from improper lifting or blocking.

When a hoist or jack is used to lift any part or component, stand clear of the area. Be sure the hoist or jack has the correct capacity to lift a component. Install blocks or stands before performance of any work under a heavy component.

Approximate weights of the components are shown. Clean all surfaces where parts are to be installed.

----------------------


NOTICE

Do not allow any dirt or foreign material to get into the hydraulic system during assembly, connection of lines, when components are filled with fluid, or during any maintenance operation.


A complete listing of the parts that are contained in these kits is listed in the Parts Manual, SEBC1467. This supplemental product support literature should be used with the appropriate Service Manual that is available for the standard machine.

Do not perform any procedure or order parts that are outlined in this publication until you understand the information that is contained in this document.


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the machine. Be prepared to collect the fluid with suitable containers before you open any compartment or disassemble any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids in Caterpillar Machines.

Dispose of all fluids according to local regulations and mandates.


------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

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Installation of the 291-1180 Ride Control Gp (Kit) for a Control Valve with Two Functions

Removal of Parts From the Main Valve

Note: Refer to Disassembly and Assembly, RENR8881, "Main Control Valve and Mounting Plate - Remove".

Note: Refer to Disassembly and Assembly, RENR8881, "Main Control Valve - Disassemble".

Note: Refer to Disassembly and Assembly, RENR8881, "Main Control Valve - Assemble".

Note: Refer to Disassembly and Assembly, RENR8881, "Main Control Valve and Mounting Plate - Install".




    Illustration 1g01304270

    Control valve with two functions without ride control

    (A) Hose

    (B) Tube

    (C) Hydraulic block

  1. Remove the following parts from the main control valve group:

    • (A) Hose

    • (B) Tube

    • (C) Hydraulic Block

Installation of the 353-9453 Ride Control Valve Gp




    Illustration 2g01304694

    View of main valve group

  1. Install the following parts onto the main valve group:

    Note: Regardless of the valve configuration, only the front section of the valve requires the Shuttle Valve to be replaced with a 183-7263 Plug As . All other valve sections require the shuttle valve to be installed.

Installation of the 435-1332 Ride Control Accumulator Gp




    Illustration 3g03841705

    Right side view of ride control accumulator




    Illustration 4g03841818

    Top and rotated views of machine

    Note: Refer to Disassembly and Assembly, RENR8881, "Ride Control Accumulator - Remove and Install".

  1. Use the following hardware and install the 435-1332 Ride Control Accumulator Gp (5) :

  1. Mount 363-8220 Bracket As (3) onto the right inner frame assembly using two 7X-7729 Washers (8) and two 8T-4136 Bolts (9). Refer to Illustrations 3 and 4.

    Mount 363-8222 Bracket As (4) into position on the existing bracket as shown in Illustration 3 using two 7X-7729 Washers (8) and two 8T-4195 Bolts (10) .

  1. Attach one 360-8161 Clamp (7) onto each of the Bracket As. (3) and (4) using four 8T-4136 Bolts (9) and four 7X-7729 Washers (8) .

  1. Slide the 435-1332 Ride Control Accumulator Gp (6) through both 360-8161 Clamps (7) and tighten clamps (7) to 17 ± 2 N·m (13 ± 1.0 lb ft)

  1. Attach the 224-0672 Film (1) onto the right-hand front frame.

  1. Connect the 45 degree end of the 375-4349 Hose As (5) onto the 353-9453 Ride Control Valve Gp (7) .

  1. Connect the other end of the 375-4349 Hose As (5) onto the 435-1332 Ride Control Accumulator Gp (6) using one 357-4447 Elbow As (2) .

    Note: Film on Accumulator must be oriented up.

Installation of the 236-4612 Rocker Switch (Ride Control)




    Illustration 5g01303849

    View of overhead console

  1. Remove the plug and install the 236-4612 Rocker Switch (RIDE CONTROL) (1) .

Accumulator Charging

  1. Refer to Testing and Adjusting, RENR8878, "Ride Control Accumulator- Test and Charge" in order to charge the ride control accumulator.

Software Configuration

Note: Ride Control is a configurable feature that must be activated. Refer to Testing and Adjusting, RENR8866, "Ride Control Configuration - Program" in order to configure this feature.

Note: The feature will be activated on the next power cycle.

Installation of the 291-1180 Ride Control Gp (Kit) for a Control Valve with Three Functions

Removal of Parts from the Main Valve

Note: Refer to Disassembly and Assembly, RENR8859, "Main Control Valve and Mounting Plate - Remove".

Note: Refer to Disassembly and Assembly, RENR8859, "Main Control Valve - Disassemble".

Note: Refer to Disassembly and Assembly, RENR8859, "Main Control Valve - Assemble".

Note: Refer to Disassembly and Assembly, RENR8859, "Main Control Valve and Mounting Plate - Install".




    Illustration 6g01304715

    Control valve with three functions without ride control

    (A) Hose

    (B) Tube

    (C) Hydraulic block

  1. Remove the following parts from the main control valve group:

    • (A) Hose

    • (B) Tube

    • (C) Hydraulic Block

Installation of the 353-9453 Ride Control Valve Gp




    Illustration 7g01304723

  1. Install the following parts onto the main valve group:

    Note: Regardless of the valve configuration, only the front section of the valve requires the Shuttle Valve to be replaced with a 183-7263 Plug As . All other valve sections require the shuttle valve to be installed.

Installation of the 435-1332 Ride Control Accumulator Gp




    Illustration 8g03842273

    Right side view of ride control accumulator




    Illustration 9g03842321

    Note: Refer to Disassembly and Assembly, RENR8881, "Ride Control Accumulator - Remove and Install".

  1. Use the following hardware and install the 435-1332 Ride Control Accumulator Gp (6) :

  1. Mount 363-8220 Bracket As (3) onto the right inner frame assembly using two 7X-7729 Washers (8) and two 8T-4136 Bolts (9). Refer to Illustrations 8 and 9.

    Mount 363-8222 Bracket As (4) into position on the existing bracket as shown in Illustration 8 using two 7X-7729 Washers (8) and two 8T-4195 Bolts (10) .

  1. Attach one 360-8161 Clamp (7) onto each of the Bracket As. (3) and (4) using four 8T-4136 Bolts (9) and four 7X-7729 Washers (8) .

  1. Slide the 435-1332 Ride Control Accumulator Gp (6) through both 360-8161 Clamps (7) and tighten clamps (7) to 17 ± 2 N·m (13 ± 1.0 lb ft)

  1. Attach the 224-0672 Film (1) onto the right-hand front frame.

  1. Connect the 45 degree end of the 375-4349 Hose As (5) onto the 353-9453 Ride Control Valve Gp (7) .

  1. Connect the other end of the 375-4349 Hose As (5) onto the 435-1332 Ride Control Accumulator Gp (6) using one 357-4447 Elbow As (2) .

    Note: Film on Accumulator must be oriented up.

Installation of the 236-4612 Rocker Switch (RIDE CONTROL)




    Illustration 10g01303849

    View of overhead console

  1. Remove the plug and install the 236-4612 Rocker Switch (RIDE CONTROL) (1) .

Accumulator Charging

  1. Refer to Testing and Adjusting, RENR8878, "Ride Control Accumulator- Test and Charge" in order to charge the ride control accumulator.

Software Configuration

Note: Ride Control is a configurable feature that must be activated. Refer to Testing and Adjusting, RENR8866, "Ride Control Configuration - Program" in order to configure this feature.

Note: The feature will be activated on the next power cycle.

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