UPS 120, UPS 150, UPS 250, UPS 300, UPS 301, UPS 500, UPS 600, UPS 750 and UPS 900 Uninterruptible Power Supplies Caterpillar


Service Tools

Usage:

UPS 250 APZ

Service Tools

General Tools and Parts

Table 1
1/4 Inch Drive 
1/4 in. Drive Socket Wrench 
1/4 in. Drive Torque Wrench 5−125 in−lb 
1/4 in. Socket 
3/8 in. Socket 
7/16 in. Socket 
3 in. Extension 
6 in. Extension 

Table 2
3/8 Inch Drive 
3/8 in. Drive Socket Wrench 
3/8 in. Drive Torque Wrench 5-125 ft-lb 
1/4 in. Deep Socket 
3/8 in. Deep Socket 
7/16 in. Deep Socket 
1/2 in. Deep Socket 
9/16 in. Deep Socket 
3/4 in. Deep Socket 
1 in. Deep Socket 
3 in. Extension 
6 in. Extension 
12 in. Extension 

Table 3
1/2 Inch Drive 
1/2 in. Drive Socket Wrench 
1 1/8 in. Deep Socket 

Table 4
Wrenches 
5/16 in. Open End/Box Wrench 
3/8 in. Open End/Box Wrench 
7/16 in. Open End/Box Wrench 
1/2 in. Open End/Box Wrench 
9/16 in. Open End/Box Wrench 
5/8 in. Open End/Box Wrench 
11/16 in. Open End/Box Wrench 
3/4 in. Open End/Box Wrench 
1 1/16 in. Open End/Box Wrench 
1 1/2 in. Open End/Box Wrench 
1 1/8 in. Open End/Box Wrench Cut Short 

Table 5
Hex Wrenches 
7/64 in. Hex Wrench for RPS 
3/16 in. Hex Wrench for transformer removal 
5/16 in. Hex Wrench for door 
5/32 in. Hex Wrench for FC IGBTs and DC capacitors 
5 mm Hex Wrench for capacitors on FW IGBTs 

Table 6
Hex Sockets 
1/4 in. Hex Socket for Load Cell 
5/16 in. Hex Socket 
10 mm Hex Socket for K3 and K4 removal 

Table 7
General 
Set of Phillips Head Screwdrivers 
Set of Flat Head Screwdrivers 
Drop light 
Inspection mirror 
Magnet 
Lock-Tite (262) 
Wire Strippers 10 - 18 AWG 
Terminal Crimpers 10 - 18 AWG 
Fuse Puller Small/Large 
Safety Glasses 
Electronic Safety Gloves - Inner (Class "O" Rubber) 
Electronic Safety Gloves - Outer (12 in. Leather) 

Table 8
Special Tools - Non-Active Power 
Depth Micrometer or Vernier Caliper 
AC/DC Current Probe (Fluke 80i - 110s or equivalent) 
3000 Amp Current Probe Clamp (Fluke 3000i or equivalent) 
Oscilloscope 
Digital Multimeter (Fluke 87 or equivalent) and Deluxe Test Lead Set 
Feeler Gauges (four Sets) 
AMP Pin extractor (Micro, Mini, Large) - (MFG #189727-1 (mini)) 
Electrostatic Discharge (ESD) Wrist Strap 
USB to RS-232 Adapter 

Table 9
Specialty Tools and Parts from Active Power Inc. 
Alignment Pins for bearing insertion (2 required) 
Bearing Shim pack for Bearing Cartridge 
Calibration Plugs for Load Cell calibration. 
Rotor Shim set. (4 required) 
Bearing Removal Tool (Puller) 
Bearing Installation Tool 
Contact Wedge for Load Cell Installation 
UPSView 
High Vacuum Grease 

Caterpillar Information System:

UPS 1000S/ UPS 1200S Uninterruptible Power Supplys MOV Circuit Breaker (K10)
CD44B and CD54B Vibratory Asphalt Compactors High Pressure Fuel Lines
C18 Petroleum Generator Sets Cooling System Coolant (ELC) - Change
UPS 1000S/ UPS 1200S Uninterruptible Power Supplys Circuit Breaker (K1, K5)
UPS 1000S/ UPS 1200S Uninterruptible Power Supplys Cable Landing (Input/Output Cabinet)
C15 and C18 Petroleum Generator Sets Fuel System Primary Filter/Water Separator - Drain
UPS 1000S/ UPS 1200S Uninterruptible Power Supplys Breaker Bell Alarm Supervisor Board
TH48-E70 Petroleum Transmission Specifications
C11 and C13 Petroleum Engines Fuel System Secondary Filter - Replace
UPS 1000S/ UPS 1200S Uninterruptible Power Supplys Reset Pushbutton
797F Off-Highway Truck Steering System Steering Accumulator
UPS 1000S/ UPS 1200S Uninterruptible Power Supplys System Fuse (Input/Output Cabinet)
UPS 1000S/ UPS 1200S Uninterruptible Power Supplys MOV Surge Protector
UPS 1000S/ UPS 1200S Uninterruptible Power Supplys Discharge Resistor
UPS 1000S/ UPS 1200S Uninterruptible Power Supplys External Source Sync PWA (Input/Output Cabinet)
UPS 120, UPS 150, UPS 250, UPS 300, UPS 301, UPS 500, UPS 600, UPS 750 and UPS 900 Uninterruptible Power Supplies Storage
UPS 1000S/ UPS 1200S Uninterruptible Power Supplys External Source Sync Terminal Block
3508 EUI Engine for Off-Highway Truck/Tractors Gear Group (Rear)
UPS 1000S/ UPS 1200S Uninterruptible Power Supplys Gen Set Module Circuit Breaker
UPS 120, UPS 150, UPS 250 and UPS 300 Uninterruptible Power Supplies Vacuum Pump Startup - Required Procedure After Extended Storage
UPS 1000S/ UPS 1200S Uninterruptible Power Supplys 4 Wire Transformer Sensors
UPS 1000S/ UPS 1200S Uninterruptible Power Supplys Capacitor (Input/Output Cabinet)
G3600 Engines Fuel Lines
G3600 Engines Fuel Lines
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