525C, 535C and 545C Wheel Skidders Power Train Caterpillar


Torque Converter from Transmission - Separate

Usage:

525C 525

Separation Procedure

Table 1
Required Tools 
Tool  Part Number  Part Description  Qty 
138-7574  Link Bracket 
6V-6146 Load Leveler 
1U-5750  Repair Stand 
9U-5161 Adapter Plate 
138-7573  Link Bracket 

Start By:

  1. Remove the torque converter and the transmission from the machine. Refer to Disassembly and Assembly, "Torque Converter and Transmission - Remove".


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.

Dispose of all fluids according to local regulations and mandates.


Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.



    Illustration 1g01271217

  1. Use Tooling (A) and a suitable lifting device to position the torque converter and transmission (1) onto Tooling (B). The weight of the torque converter and transmission (1) is approximately 862 kg (1900 lb).


    Illustration 2g00589498

  2. Attach a suitable lifting device to piston pump (2). The combined weight of piston pump (2) and the gear pump is approximately 59 kg (130 lb).

  3. Remove bolts (3), piston pump (2) and the gear pump.


    Illustration 3g00589499

  4. Remove bolts (5).

  5. Remove transmission oil pump (4).


    Illustration 4g00589500

  6. Remove pump drive housing (6). Refer to Disassembly and Assembly, "Transmission Pump Drive Housing - Remove".


    Illustration 5g00589501

  7. Use Tooling (B) to rotate transmission (1) to the side.

  8. Remove bolt (8) and retainer (9).

  9. Remove yoke (7).


    Illustration 6g00589502

  10. Remove cable strap (12) and disconnect harness assembly (10).

  11. Disconnect tube assembly (11).

  12. Disconnect harness assembly (13).


    Illustration 7g00589504

  13. Install Tooling (C) and a suitable lifting device to cover (14). The weight of the torque converter and cover (14) is approximately 210 kg (465 lb).

  14. Remove bolts (15).


    Illustration 8g00589505

  15. Use forcing screws (16) to loosen cover (14) from transmission (1).


    Illustration 9g00589506

  16. Carefully separatethe torque converter and cover (14) from transmission (1).

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