C1.5 and C2.2 Generator Set Engines Caterpillar


Camshaft - Install

Usage:

C1.5 NCA

Installation Procedure


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


  1. Ensure that the camshaft is clean. Lubricate the camshaft with clean engine oil.



    Illustration 1g01201605

    Typical example

  1. Carefully install camshaft (18) and camshaft gear (4) in cylinder block (19). Be careful not to damage the lobes of the camshaft or the camshaft bearings.



    Illustration 2g01201600

    Typical example

  1. Align the bolt holes in camshaft retainer (17) with the bolt holes in the cylinder block. Rotate camshaft gear (4) in order to align access hole (16) in the camshaft gear with the hole for bolt (14). Install bolt (14) and bolt (15) that secures camshaft retainer (17) in position on the cylinder block. Tighten bolt (14) and bolt (15) to a torque of 11 N·m (95 lb in).



    Illustration 3g01201596

    Typical example




    Illustration 4g01201592

    Typical example

    ------ WARNING! ------

    Improper assembly of parts that are spring loaded can cause bodily injury.

    To prevent possible injury, follow the established assembly procedure and wear protective equipment.

    ----------------------

  1. Install thrust washer (7) on idler hub (6) .

  1. Install idler gear (5) on idler hub (6) .

    Note: When you install the idler gear, ensure that timing marks (2) are aligned on the following components.

    • Camshaft gear (4)

    • Idler gear (5)

    • Crankshaft gear (3)

  1. Install inner rotor (8) in idler gear (5) .

  1. Install the following items on idler hub (6) :

    • Oil pump cover (9)

    • Shim (10)

    • Spring (11)

    • Collar (12)

  1. Install retaining ring (13) on idler hub (6) .

  1. Install slider (1) on camshaft gear (4) .

End By:

  1. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
  2. Install the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump - Install".
  3. Install the fuel injection pump. Refer to Disassembly and assembly, "Fuel Injection Pump - Install".
  4. Install the lifters. Refer to Disassembly and Assembly, "Lifter Group - Remove and Install".

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