Removal Procedure
| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 1P-1859 | Retaining Ring Pliers | 1 |
Start By:
- Remove the bucket. Refer to Disassembly and Assembly, "Bucket - Remove and Install".
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Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed. Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death. Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder. |
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| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
- Use the machine hydraulics in order to position the stick on suitable blocking. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".
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| Illustration 1 | g01188625 |
- Attach a suitable lifting device to bucket cylinder (1) .
- Disconnect hose assemblies (3) and (4) .
- Use Tooling (A) in order to remove retaining ring (2). Remove pin assembly (5) and link and bearing assembly (6) .
- Use Tooling (A) in order to remove retaining ring (7). Remove pin (8) .
- Remove bucket cylinder (1). The weight of bucket cylinder (1) is approximately 25 kg (55 lb).
Disassembly and Assembly Information
| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| B | 127-4904 | Repair Stand | 1 |
| C | 1P-0808 | Multipurpose Grease | 1 |
| D | 5P-3520 | Spanner Wrench | 1 |
| E | 7M-7456 | Bearing Mount Compound | 1 |
| F | 195-4609 | Seal Pick | 1 |
| G | 5P-4197 | Spacer | 1 |
| 3S-6224 | Electric Hydraulic Pump Gp | 1 | |
| FT-3035 | Puller Plate | 1 | |
| 6V-3160 | Double Acting Cylinder | 1 | |
| 9U-6833 | Nut | 1 | |
| 4C-9633 | Puller Stud | 1 | |
|
Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed. Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death. Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder. |
|
 | |
| Illustration 2 | g01188713 |
(1) Apply Tooling (C) to the threads and tighten the nut to a torque of 500 ± 50 N·m (369 ± 37 lb ft).
(2) Apply Tooling (C) to the threads and tighten the head to a torque of 450 ± 50 N·m (332 ± 37 lb ft).
(3) Apply Tooling (E) to the seal groove prior to installation of the wiper seal.
(4) Lubricate the seals with the lubricant that is being sealed.
Installation Procedure
| Required Tools | |||
| Tool | Part Number | Part Description | Qty |
| A | 1P-1859 | Retaining Ring Pliers | 1 |
| NOTICE |
|---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
Note: Cleanliness is an important factor. Before the assembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
- Attach a suitable lifting device to bucket cylinder (1) and position bucket cylinder (1). The weight of bucket cylinder (1) is approximately 25 kg (55 lb).
| | |
| Illustration 3 | g01188625 |
- Install pin (8). Use Tooling (A) in order to install retaining ring (7) .
- Position link and bearing assembly (6) and install pin assembly (5). Use Tooling (A) in order to install retaining ring (2) .
- Connect hose assemblies (3) and (4) .
- Use the machine hydraulics in order to raise the stick. Remove the suitable blocking.
End By: Install the bucket. Refer to Disassembly and Assembly, "Bucket - Remove and Install".