302.5C Mini Hydraulic Excavator Machine Systems Caterpillar


Final Drive and Travel Motor - Assemble

Usage:

302.5C GBB

Assembly Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1P-1857     Retaining Ring Pliers     1    
D     1P-1859     Retaining Ring Pliers     1    
E     1P-1863     Retaining Ring Pliers     1    
G     5P-5197     Retaining Ring Pliers As     1    



    Illustration 1g01182933

  1. Install seal (43) .



    Illustration 2g01182932

  1. Install bearing (42) from shaft (41) .



    Illustration 3g01182930

  1. Install shaft (41) and bearing (42) .



    Illustration 4g01176396

    ------ WARNING! ------

    Improper assembly of parts that are spring loaded can cause bodily injury.

    To prevent possible injury, follow the established assembly procedure and wear protective equipment.

    ----------------------

  1. Install balls (19), the springs, and pistons (20) .



    Illustration 5g01176395

  1. Install O-ring seal (17) and swashplate (18) .



    Illustration 6g01176392

  1. Install washers (15) and spring (16) .



    Illustration 7g01176391

    ------ WARNING! ------

    Improper assembly of parts that are spring loaded can cause bodily injury.

    To prevent possible injury, follow the established assembly procedure and wear protective equipment.

    ----------------------

  1. Use a suitable press and Tooling (A) in order to install retaining ring (14) .



    Illustration 8g01176394

  1. Install pins (13) .



    Illustration 9g01176393

  1. Install bearing (12), retaining plate (11), and pistons (10) .



    Illustration 10g01176390

  1. Install barrel assembly (9) .



    Illustration 11g01176389

  1. Install port plate (8) .



    Illustration 12g01176388

  1. Install bearing (7) .



    Illustration 13g01176387

    ------ WARNING! ------

    Improper assembly of parts that are spring loaded can cause bodily injury.

    To prevent possible injury, follow the established assembly procedure and wear protective equipment.

    ----------------------

  1. Install bolts (5) and head assembly (6) .



    Illustration 14g01176386

  1. Install spool (2) .

  1. Install washer (3) and spring (4) .



    Illustration 15g01176385

    ------ WARNING! ------

    Improper assembly of parts that are spring loaded can cause bodily injury.

    To prevent possible injury, follow the established assembly procedure and wear protective equipment.

    ----------------------

  1. Install plug (1) and the O-ring seal.

  1. Repeat Steps 15 through Steps 16 for the opposite side.



    Illustration 16g01182929

  1. Install Duo-cone seal gp (40) .



    Illustration 17g01182928

  1. Install bearing (39) .

  1. Use Tooling (G) in order to install retaining ring (38) .



    Illustration 18g01182927

  1. Install ring (37) and Duo-cone seal gp (36) .



    Illustration 19g01183116

  1. Install housing (35) .



    Illustration 20g01182925

  1. Use Tooling (E) in order to install retaining ring (34) .



    Illustration 21g01183118

  1. Raise the temperature of gear assemblies (33) .

  1. Install gear assemblies (33) .



    Illustration 22g01182922

  1. Use Tooling (C) in order to install retaining rings (32) .

  1. Use Tooling (A) in order to install retaining ring (31) .



    Illustration 23g01176400

  1. Install sun gear (29) .

  1. Use Tooling (D) in order to install retaining ring (30) .



    Illustration 24g01176399

  1. Install washers (28), gears (27), and washers (26) .

  1. Use Tooling (C) in order to install retaining ring (25) .



    Illustration 25g01176398

  1. Install carrier (23) and sun gear (24) .



    Illustration 26g01176397

  1. Install cover (22) and retaining ring (21) .

End By: Install the track motor. Refer to Disassembly and Assembly, "Final Drive and Travel Motor - Install".

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