Removal Procedure
Start By:
- Remove the seat. Refer to Disassembly and Assembly, "Seat - Remove and Install".
- Remove the heater assembly. Refer to Disassembly and Assembly, "Heater Core - Remove and Install".
- Remove the pilot valves. Refer to Disassembly and Assembly, "Pilot Valve (Joystick) - Remove".
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NOTICE |
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
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Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
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Illustration 1 | g01179536 |
- Disconnect cable assembly (1). Remove console (2) .
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Illustration 2 | g01179581 |
- Remove two bolts (4). Position the hose assemblies and harness assemblies out of the way and remove plate assembly (3) .
- Remove floor mat (5) .
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Illustration 3 | g01179737 |
- Position hose assemblies (7) through support assembly (6). Disconnect cable assembly (1) from support assembly (6). Remove support assembly (6). Remove grommet (8) and position cable assembly (1) through the floorplate.
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Illustration 4 | g01179760 |
- Disconnect harness assembly (9). Remove guard assembly (10) .
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Illustration 5 | g01179772 |
- Disconnect cable assembly (11) and harness assemblies (12) and remove the mounting hardware.
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Illustration 6 | g01179835 |
- Disconnect bracket assembly (14). Disconnect harness assembly (15) .
- Remove bolts (16) and position support assembly (13) to the side.
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Illustration 7 | g01179863 |
- Disconnect hoses (17) and position hoses (17) through the grommets. Remove panel (18) .
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Illustration 8 | g01179888 |
- Remove floorplates (19) .
- Drain the fuel from the fuel tank into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Fuel Tank Water and Sediment - Drain".
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Illustration 9 | g01180845 |
- Disconnect hose (20) .
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Illustration 10 | g01180861 |
- Disconnect hose assemblies (22) and position hose assemblies (22) out of the way. Remove bolts (24) and position bracket (26) out of the way.
- Remove bolt (25) and position strap (23) out of the way.
- Remove fuel tank (21) .