302.5C Mini Hydraulic Excavator Engine Supplement Caterpillar


Fuel Filter and Water Separator Base - Remove and Install

Usage:

302.5C GBB


Removal Procedure

------ WARNING! ------

Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. To help prevent possible injury, turn the start switch off when changing fuel filters or water separator elements. Clean up fuel spills immediately.

----------------------


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.




    Illustration 1g01176067

  1. Disconnect hoses (1) .

  1. Loosen retaining ring (4) and remove fuel filter element (5) .

  1. Remove bolts (3) and remove the fuel filter and water separator base (2) .

Installation Procedure


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.




    Illustration 2g01176067

  1. Position the fuel filter and water separator base (2) and install bolts (3) .

  1. Position fuel filter element (5) and tighten retaining ring (4) .

  1. Connect hoses (1) .

  1. Prime the fuel system. Refer to Operation and Maintenance Manual, "Fuel System - Prime".

Caterpillar Information System:

2006/03/27 The Reliability and Durability of the Electric Starting Motor Is Increased {1408, 1417, 1453, 7499}
2005/06/27 Improved Engine Oil Coolers are Now Used {1378}
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