Piston Pump (Propel) - Assemble
Assembly Procedure
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Required Tools     | |||
---|---|---|---|
Tool     | Part Number     | Part Description     | Qty     |
A     | FT-3020     | Spring Compressor     | 1     |
B     | FT-3019     | Retainer Ring Remover Installer     | 1     |
C     | 1P-1861     | Retaining Ring Pliers     | 1     |
D     | 1P-1863     | Retaining Ring Pliers     | 1     |
E     | 1P-1858     | Retaining Ring Pliers     | 1     |
F     | 1P-0510     | Driver Gp     | 1     |
- Use Tooling (F) in order to install bearing (48) .
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Illustration 1 | g01114072 |
- Install the setscrew and nut (47) .
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Illustration 2 | g01114071 |
- Install port plate (46) .
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Illustration 3 | g01114070 |
- Install the setscrew and nut (45) .
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Illustration 4 | g01114069 |
- Install spring (41), washer (42), and nuts (43) onto bolt (44) .
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Illustration 5 | g01114067 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
- Use Tooling (C) in order to install retaining ring (40) .
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Illustration 6 | g01114065 |
- Install O-ring seal (39) onto cover (35) .
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Illustration 7 | g01114063 |
- Install piston assembly (36), washer (37), and nut (38) onto cover (35) .
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Illustration 8 | g01114062 |
- Install cover (35) and bolts (34) .
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Illustration 9 | g01114060 |
- Install the O-ring seal, cover (33), and bolts (32) .
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Illustration 10 | g01114059 |
- Position washer (30), spring (31), and washer (32) into barrel assembly (24) .
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Illustration 11 | g01113876 |
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Illustration 12 | g01113879 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
- Use Tooling (B), Tooling (E), and a suitable press in order to install retaining ring (29) .
- Install pins (28) .
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Illustration 13 | g01113874 |
- Install bearing (27) onto barrel assembly (24) .
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Illustration 14 | g01113873 |
- Install pistons (25) into retainer (26) .
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Illustration 15 | g01113872 |
- Install pistons (25) and retainer (26) onto the barrel assembly.
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Illustration 16 | g01113871 |
- Position barrel assembly (24) into the housing.
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Illustration 17 | g01113870 |
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Improper assembly of parts that are spring loaded can cause bodily injury. To prevent possible injury, follow the established assembly procedure and wear protective equipment. |
- Install Tooling (A) in order to compress the barrel assembly.
- Install block (22) and bearing race (23) .
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Illustration 18 | g01113869 |
- Position one of bearings (20) onto swashplate (19) .
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Illustration 19 | g01114199 |
- Install swashplate (19), bearing race (21), and bearing (20) .
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Illustration 20 | g01113868 |
- Remove Tooling (A) .
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Illustration 21 | g01113867 |
- Install pin assemblies (18) .
- Use Tooling (D) in order to install retaining ring (17) onto shaft (14) .
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Illustration 22 | g01113862 |
- Install bearing (16) onto shaft (14) .
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Illustration 23 | g01113861 |
- Use Tooling (D) in order to install retaining ring (15) .
- Install shaft (14) and O-ring seal (13) .
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Illustration 24 | g01113859 |
- Install seal (12) onto cover (11) .
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Illustration 25 | g01113858 |
- Install cover (11) .
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Illustration 26 | g01113857 |
- Use Tooling (C) in order to install retaining ring (10) .
- Install cover (9) and bolts (8) .
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Illustration 27 | g01113856 |
- Install fitting assembly (7) .
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Illustration 28 | g01113855 |
- Install O-ring seal (6) .
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Illustration 29 | g01113853 |
- Install head (5) and bolts (4) .
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Illustration 30 | g01113852 |
- Install cartridge assembly (3) .
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Illustration 31 | g01113849 |
- Install coil assembly (1) and nut (2) .
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Illustration 32 | g01113848 |
End By: Install the pump. Refer to Disassembly and Assembly, "Piston Pump (Propel) - Install".
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