Required Tools | |||
Tool | Part Number | Part Description | Qty |
A | 1U-6396 | O-Ring Assembly Compound | 1 |
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. All disassembly and all assembly procedures must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the same sealing properties as a new O-ring. Use Tooling (A) during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
- Install O-ring seals (16) into the valve body.
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Illustration 2 g00768396 - Install bolts and nuts (15).
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Illustration 3 g00768393 Show/hide tablePersonal injury can result from being struck by parts propelled by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to release the spring force.
- Install spring (11), regulator (12), O-ring seal (13), and plunger (14).
- Repeat Step 3 in order to complete installation of the other ports.
Note: The plungers that are located at the front of the valve body have a pin.
Show/hide tableIllustration 4 g00768388 - Install lever (10).
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Illustration 5 g00768385 - Install retaining pin (9).
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Illustration 6 g00768383 - Install plate (8). Install screws (7) and the washers.
Note: Screws should be positioned at the top of the slots which are located in the plate.
- Repeat Step 5 through Step 7 in order to install the other lever kit.
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Illustration 7 g00768379 - Install lever kit (4) and plate (5) on the valve body.
- Repeat Step 9 for the other lever kit.
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Illustration 8 g00768370 - Install screws (3) in order to retain the lever kits.
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Illustration 9 g00768366 - Install bracket (2) onto the pilot valve.
- Install bolts (1) and the washers into bracket (2).
- Repeat Step 13 for the other side of bracket (2).
Illustration 1 | g00768399 |
End By:
- Install the pilot valve (stabilizer) in the cab. Refer to Disassembly and Assembly, "Pilot Valve (Stabilizer) - Install".