8-16B and 10-20B Extend-A-Mat Screed Caterpillar


Hydraulic Cylinder (Extender Extend) - Remove and Install

Usage:

8-16B BWL

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
ZZ     6V-9508     Face Seal Plug (11/16 - 16 THD)     2    
6V-9829 Cap Assembly (11/16 - 16 THD)     2    

Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.

------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.

----------------------

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


  1. Extend the screed to the right.



    Illustration 1g01068374

  1. Remove bolt (1) .

  1. Retract the extender cylinder (2) .



    Illustration 2g01068376

  1. Disconnect hose assemblies (3) .



    Illustration 3g01068377

  1. Remove bolts (4) .

  1. Remove support (5) .



    Illustration 4g01068378

  1. Attach a suitable lifting device to extender cylinder (2). Remove extender cylinder (2) from the screed. The weight of the extender cylinder is approximately 36 kg (79 lb).

Installation Procedure




    Illustration 5g01068378

  1. Attach a suitable lifting device to extender cylinder (2). Install extender cylinder (2) in the screed.



    Illustration 6g01068377

  1. Install support (5) .

  1. Install bolts (4) .



    Illustration 7g01068376

  1. Connect hose assemblies (3) .



    Illustration 8g01068374

  1. Extend extender cylinder (2) .

  1. Install bolt (1) .

  1. Retract the screed.

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