216B, 216B2, 226B, 226B2, 232B, 232B2, 242B and 242B2 Skid Steer Loaders Machine Systems Caterpillar


Tilt Cylinder - Remove

Usage:

242B BXM

Removal Procedure

Table 1
REQUIRED TOOLS    
Tool     Part Number     Part Description     Qty    
A     180-3034     Repair Stand Set     2    
B     4C-5655     Adapter     1    
5F-7345 Threaded Rod (5/8 inch by 18 NF by 16 inch)     1    
1P-0074 Slide Hammer Puller Gp     1    
6B-6683 Nuts     2    
ZZ     6V-9509     Face Seal Plug     4    
6v-9830 Cap As     4    

Start By:

  1. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".
  2. Remove the quick coupler. Refer to Disassembly and Assembly, "Quick Coupler - Remove and Install".

Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.

------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.

----------------------

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.




    Illustration 1g01052437

  1. Use Tooling (A) to support the lift arms.



    Illustration 2g01052444

  1. Disconnect hose assembly (1). Disconnect hose assembly (2) .



    Illustration 3g01052463

  1. Remove the bolt that is located on the back side of pin (3) .



    Illustration 4g01052473

  1. Use a suitable lifting device (not shown) to support tilt cylinder (4). Use Tooling (B) to remove pin (3). Remove cylinder (4) .

  1. Repeat Steps 2 through 4 for the other side.

Disassembly and Assembly Information

Table 2
Required Tools    
Tool     Part Number     Part Description     Qty    
C     127-4904     Repair Stand     1    
D     195-4609     Seal Pick     1    
E     5P-0960     Molybdenum Grease     1    

------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.

----------------------


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.





Illustration 5g01052481

(1) Torque for the head ... 325 ± 25 N·m (240 ± 18 lb ft)

(2) Torque for the piston ... 485 ± 25 N·m (357.7166 ± 18.4390 lb ft)

(3) Torque for the setscrew ... 23 ± 2.5 N·m (17 ± 2 lb ft)

Note: Lubricate seals and sealing lips with Tooling (E) before assembly.

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216B, 216B2, 226B, 226B2, 232B, 232B2, 242B and 242B2 Skid Steer Loaders Machine Systems Tilt Cylinder - Install
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