UPS 250, UPS 300, UPS 500, UPS 600, UPS 750 and UPS 900 Uninterruptible Power Supply Caterpillar


Interface Board - Remove and Install - AC Interface Board

Usage:

UPS 250 APZ



Illustration 1g03404461

(1) "J8 Contact Status"

(2) "J3 K1/K2 Control"

(3) "J5 230 VAC In/Out"

(4) "J9 K3/K4 Control"

(5) "J14 EPO Trip"

(6) "J13 CBP ST"

(7) "J2 CT Input/Output"

(8) "J6 JTAG I/O"

(9) "J7 BCC I/O"

(10) "J1 Input Voltage"

(11) "J11 Filter Bypass Voltage"

(12) "J12 Output Voltage"

(13) "J10 APC I/O"

(14) "J4 24 VDC Power Source"




Illustration 2g00812175

(1) "J8 Contact Status"

(2) "J3 K1/K2 Control"

(3) "J5 230 VAC In/Out"

(4) "J9 K3/K4 Control"

(5) Terminal "J14 EPO Trip" is Located Behind the Current Transformer.

(10) "J1 Input Voltage"

(11) "J11 Filter BypassVoltage"

(12) "J12 Output Voltage"

(13) "J10 APC I/O"

(14) "J4 24 VDC Power Source"

Removal Procedure

  1. Place the system in bypass mode by turning the keyswitch to the Bypass position.

  1. Isolate the system from the load by closing the bypass circuit breakers.

  1. Open the circuit breaker for the output of the system.

  1. Open the AC circuit breaker for the input of the system.

  1. Allow the capacitor banks to bleed down for approximately 5 minutes.

    Note: When the flywheel is spinning, the following components are energized: the bus, the armature leads and the fuses. Accomplish the procedure as quickly as possible. During the procedure, the rotor is spinning on the bottom bearing.

  1. Label all of the input wires and all of the output wires.

  1. Disconnect the input connector from terminal "J4".

  1. Disconnect the "APC I/O" connector from terminal "J10".

  1. Disconnect the "Contact Status" connector from terminal "J8".

  1. Disconnect the "CR Out" connector from terminal "J9".

  1. Disconnect the "110 In" connector from terminal "J7".

  1. Disconnect the "Contactor Control" connector from terminal "J3".

  1. Disconnect the "CT I/O" connector from terminal "J2".

  1. Disconnect the "Input Voltage" connector from terminal "J1".

  1. Disconnect the "Inverter Voltage" connector from terminal "J11".

  1. Disconnect the "Output Voltage" connector from terminal "J12".

  1. Remove the board from the ten plastic mounting spacers.

Installation Procedure

  1. Install the board.

  1. Connect the "Output Voltage" connector to terminal "J12".

  1. Connect the "Inverter Voltage" connector to terminal "J11".

  1. Connect the "Input Voltage" connector to terminal "J1".

  1. Connect the "CT I/O" connector to terminal "J2".

  1. Connect the "Contactor Control" connector to terminal "J3".

  1. Connect the "110 In" connector to terminal "J7".

  1. Connect the "CR Out" connector to terminal "J9".

  1. Connect the "Contact Status" connector to terminal "J8".

  1. Connect the "APC I/O" connector to terminal "J10".

  1. Connect the input connector to terminal "J4".

  1. Calibrate the AC Voltage and the AC Current. Proceed to Testing and Adjusting, "AC Voltage".

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