2004/05/31 Caterpillar


Hose Kit Helps the Technician Properly Prepare Hydraulic Hose for Assembly {0684}

Usage:

769C 01X
Caterpillar Products:
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  • Illustration 1g01051538

    (1) Arbor

    (2) Guide

    (3) Depth Gauge

    (4) Hose Cutoff Support Group

    The 226-7150 Hose Kit provides tools that help the technician measure, mark, cut, check the cut and skive hydraulic hose in preparation for installing reusable couplings. The hose kit includes the following components:

    • Eight arbors

    • Eight guides

    • One depth gauge

    • One pen marking kit

    • One hose cutoff support group

    • One skive length chart

    Arbors




    Illustration 2g01055388

    The arbor quickly verifies whether the cut is square. A built-in setscrew is preset at the factory to a specific tolerance. The technician simply rotates the gauge. If the setscrew touches the hose all the way around, the cut is within tolerance.

    • The multipurpose design allows skiving without crushing the hose. This eliminates removing the square gauge and then inserting an arbor.

    • The one piece design reduces the preparation time for the hose ends.

    • The arbors are made from steel, and the arbors have a zinc chromate finish. The color coding matches the identification colors.

    Depth Gauge




    Illustration 3g01055389

    The technician uses the depth gauge to measure the length for skiving the hose. A reference chart of lengths for skiving the hose is included with the depth gauge.

    Pen Marking Kit

    The pen marking kit includes two gold pens and one silver pen. The fine tip pens accurately mark the hose for skiving.

    Guides




    Illustration 4g01055390

    The guides help the skiving tool group achieve precise skiving. The guides are manufactured from heavy duty steel for maximum durability. The guides must be used with the 7S-1126 Skiving Tool Gp and the 127-1909 Skiving Tool Vise As .

    Hose Cutoff Support Group

    The hose cutoff support group helps ensure that the ends of hose are cut square for assembly purposes. The hose cutoff support group is used with the 6V-60159U-7319 9U-7320 Hose Cutting Machine Gp .

    The brackets can be bolted to the hose cutoff saw, or the brackets can be welded to the hose cutoff saw. The angle iron channels are then bolted to the brackets.

    Table 1
    226-7150 Hose Kit (includes)    
    Pt. No.     Description     Color     Setscrew Protrusion    
    Arbors    
    209-3320     -6     Yellow     0.762 ± 0.025 mm (0.0300 ± 0.0010 inch)    
    209-3322     -8     Blue    
    0.762 ± 0.025 mm (0.0300 ± 0.0010 inch)    
    209-3324     -10     Orange    
    1.016 ± 0.025 mm (0.0400 ± 0.0010 inch)    
    202-3277     -12     Green    
    1.143 ± 0.025 mm (0.0450 ± 0.0010 inch)    
    202-3278     -16     Black    
    1.524 ± 0.025 mm (0.0600 ± 0.0010 inch)    
    202-3279     -20     White    
    2.032 ± 0.025 mm (0.0800 ± 0.0010 inch)    
    202-3280     -24     Red    
    2.540 ± 0.025 mm (0.1000 ± 0.0010 inch)    
    202-3281     -32     Green    
    3.175 ± 0.025 mm (0.1250 ± 0.0010 inch)    
    Guides    
    226-7141     -6     Yellow     --    
    226-7142     -8     Blue     --    
    226-7143     -10     Orange     --    
    226-7144     -12     Green     --    
    226-7145     -16     Black     --    
    226-7146     -20     White     --    
    226-7147     -24     Red     --    
    226-7148     -32     Green     --    
    Other Tools    
    226-7149     Depth Gauge     --     --    
    202-6602     Pen Marking Kit     --     --    
    202-8959     Hose Cutoff Support Gp     --     --    

    Table 2
    Reference Materials    
    NEHS0745     "Tool Operating Manual: Assembling Reusable Couplings in the 4C-9900150-2568173-9805 Hydraulic Hose Machines "    
    NEHS0746     "Tool Operating Manual: Assembly and Disassembly of Reusable Couplings in the 139-5439145-3381152-3910 Combination Hose Machines "    
    NEHS0750     "Comprehensive Tool Listing for Assembling and Disassembling Reusable Couplings"    
    NEHS0768     "General Information for Hose Assembly"    

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