2004/02/16 Caterpillar


Correction to Testing and Adjusting , "Piston Pump Neutral - Test and Adjust" {5070}

Usage:

CB-334D 4CZ
Paving Compactor:
CB-334D (S/N: DCZ1-UP; 4CZ1-UP)
CB-335D (S/N: D4E1-UP; 5PZ1-UP)
Testing and Adjusting, KENR7044, "Piston Pump Neutral - Test and Adjust". Disregard this article. See the article that follows.

Table 1
Required Tools    
Part Number     Description     Quantity    
8T-0861     Pressure Gauge
60000 kPa (8700 psi)    
1    
8T-0855     Pressure Gauge
4000 kPa (600 psi)    
1    
6V-8730     Union     1    

------ WARNING! ------

Personal injury or death can result from sudden machine movement.

Sudden movement of the machine can cause injury to persons on or near the machine.

To prevent injury or death, make sure that the area around the machine is clear of personnel and obstructions before operating the machine.

----------------------


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


  1. Make sure that the parking brake is applied.

  1. Make sure that the propel control lever is in NEUTRAL position.

  1. Make sure that the manual displacement control is in the NEUTRAL position.

  1. Place blocks under both sides of the drums and the tires (if equipped).



    Illustration 1g01043899

    Brake Interlock Valve

    (1) Wiring harness for the brake solenoid

  1. Set the brakes by disconnecting the wiring harness for brake solenoid (1). The wiring harness is identified by wire number 777-PU.



    Illustration 2g01043901

    Brake Interlock valve

    (2) Interlock Line (INT2)

    (3) Interlock Line (INT1)

  1. Disconnect the lines for interlock line (2) and (3). Cap the fittings for the interlock line immediately. Connect the ends of interlock lines (2) and (3) together with a union. This will equalize the oil pressure on each side of the servo piston.



    Illustration 3g01043902

    Propel Pump

    (4) Forward Relief Valve Test Port

    (5) Reverse Relief Valve Test Port

    Note: The pump is removed for photographic purposes.

  1. Connect two 60000 kPa (8702 psi) pressure gauges into the ends of the test ports (4) and (5) .

  1. Put the propel control lever in the LOW SPEED range. Start the engine. Run the engine at 1500 rpm.

  1. Look at the pressure gauges. The difference in the pressure reading is the offset pressure.



    Illustration 4g01043903

    (6) Neutral Adjustment Screw

    (7) Locknut

    Note: Replace the gauges with two 4000 kPa (580 psi) gauges in order to achieve finer resolution.

  1. If the offset pressure is not zero, it is necessary to adjust the neutral position of the piston. In order to adjust the neutral position of the piston, loosen locknut (7) of the servo valve neutral adjustment screw (6) .

  1. Turn the neutral adjustment screw (6) clockwise until the pressure gauge shows an increase in pressure. Mark the position of the screw.

  1. Turn the neutral adjustment screw (6) counterclockwise until the other pressure gauge shows an increase in pressure. Mark the position of the screw.

  1. Turn the screw clockwise to a position that is halfway between the positions that are marked.

  1. Look at the pressure gauges. The pressures on the two gauges should be equal.

  1. Once the neutral has been found, hold the adjustment screw (6). Tighten locknut (7) to a torque between 28 N·m (21 lb ft) and 51 N·m (38 lb ft).

  1. Stop the engine. Remove the pressure gauges. Remove the union from interlock line (2) and (3). Reconnect interlock lines (2) and (3) to the brake interlock valve. Reconnect the wiring harness (1) for the brake solenoid.

  1. Remove the blocks from the drums and the tires (if equipped).

Caterpillar Information System:

446D Backhoe Loader Engine Crankcase Breather - Clean
C15 and C18 Generator Set Engines Inlet and Exhaust Valve Springs - Remove and Install
2004/02/16 Lighting Group Uses New Seals and Bolt-On Covers {1429, 1434}
CB-214D, CB-224D and CB-225D Vibratory Compactors Machine Systems Gear Pump (Steering) - Install
CB-214D, CB-224D and CB-225D Vibratory Compactors Machine Systems Gear Pump (Steering) - Assemble
CB-214D, CB-224D and CB-225D Vibratory Compactors Machine Systems Gear Pump (Steering) - Disassemble
CB-214D, CB-224D and CB-225D Vibratory Compactors Machine Systems Gear Pump (Steering) - Remove
CP-323C and CS-323C Paving Compactors Cooling System Coolant (ELC) - Change
2004/03/29 Special Instruction, REHS1037 , "Installation Instructions for the Electric Fuel Priming Pump on Caterpillar Equipment With the 24 Volt System" has been Revised {1258}
914G and 914G2 Compact Wheel Loaders and IT14G and IT14G2 Integrated Toolcarrier Hydraulic System Relief Valve (Line) - Test and Adjust
C15 On-Highway Engine Engine Oil Pump - Assemble
C15 On-Highway Engine Engine Oil Pump - Disassemble
446D Backhoe Loader Engine Air Precleaner - Clean
446D Backhoe Loader Engine Oil Level - Check
Conversion of High Flow Work Tools For Operation on High Flow Skid Steer Loaders and Multi Terrain Loaders{1408, 5057, 7553} Conversion of High Flow Work Tools For Operation on High Flow Skid Steer Loaders and Multi Terrain Loaders{1408, 5057, 7553}
CB-214E, CB-224E and CB-225E Paving Compactors Isolation Mounts - Inspect
CB-214D, CB-224D and CB-225D Vibratory Compactors Machine Systems Metering Pump (Steering) - Remove and Install
446D Backhoe Loader Axle Oscillation Bearings - Lubricate
C15 and C18 Generator Set Engines Inlet and Exhaust Valves - Remove and Install
446D Backhoe Loader Engine Oil Sample - Obtain
CB-214E, CB-224E and CB-225E Paving Compactors Tire Shipping Pressure
446D Backhoe Loader Engine Oil and Filter - Change
C13, C15, and C18 Generator Set Engines E197 High Engine Oil Temperature
CB-214D, CB-224D and CB-225D Vibratory Compactors Machine Systems Hydraulic Cylinder (Steering) - Remove and Install
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.