Removal Procedure
Start By:
- Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Machine Preparation for Disassembly and Assembly".
Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed. Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death. Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder. |
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
- Position blade (1) to the left side of the machine and install suitable blocking.
Illustration 1 | g01012750 |
- Remove covers (2) .
Illustration 2 | g01012751 |
- Disconnect hose assemblies (3) .
Illustration 3 | g01012752 |
- Install suitable blocking under sideshift cylinder (4) .
- Remove cotter pin (5) .
Illustration 4 | g01012763 |
- Remove pin (6) .
- Remove cotter pin (9). Remove nuts (7) and (8) .
Note: Note the location of washers (10) .
Illustration 5 | g01012764 |
- Attach a suitable lifting device to sideshift cylinder (4). Use the suitable lifting device to apply tension to sideshift cylinder (4). Slide sideshift cylinder (4) off blade (1) and remove sideshift cylinder (4). The weight of sideshift cylinder (4) is approximately 91 kg (200 lb).
Illustration 6 | g01012792 |
- Remove bolt (9) and remove pin (10A) .
Illustration 7 | g01012896 |
- Remove bracket assembly (11) .
Note: Note washers (12) between the bracket assembly (11) and the rod end of sideshift cylinder (4) .
Disassembly and Assembly Information
Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | 127-4904     | Hydraulic Cylinder Repair Stand     | 1     |
B     | 195-4609     | Seal Pick     | 1     |
C     | 9U-7868     | Spanner Wrench     | 1     |
127-8064 | Adapter Plate     | 1     | |
D     | 4C-4032     | Bearing Mount Compound     | 1     |
E     | 9U-6539     | Socket     | 1     |
F     | 1P-0808     | Multipurpose Grease     | 1     |
Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed. Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death. Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder. |
Illustration 8 | g01012935 |
(1) Use Tooling (E) in order to torque the bolt. Tighten the bolt to a torque of 900 ± 100 N·m (660 ± 75 lb ft).
(2) Lubricate sealing lips with a thin covering of the lubricant that is being sealed.
(3) Apply Tooling (D) to the wiper seal groove before you assemble the wiper seal to the head.
Note: Lubricate the threads with clean grease and torque head (4) to 600 ± 130 N·m (440 ± 95 lb ft). Use Tooling (F) to apply the grease.
Installation Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.
- Attach a suitable lifting device to sideshift cylinder (4). Slide sideshift cylinder (4) on blade (1) and install sideshift cylinder (4). The weight of sideshift cylinder (4) is approximately 91 kg (200 lb).
Illustration 9 | g01012792 |
- Install bracket assembly (11) .
Illustration 10 | g01012896 |
- Install pin (10A) and install bolt (9) .
Note: Note washers (12) between the bracket assembly (11) and the head end of sideshift cylinder (4) .
- Position nuts (7) and (8). Install cotter pin (9). Use washers (10) to maintain a maximum clearance of 1.8 mm (0.07 inch) between the bracket assembly and the beam. Tighten nut (8) to zero clearance and back off one slot.
Note: Note the location of washers (10) .
Illustration 11 | g01012764 |
- Install pin (6) .
Illustration 12 | g01012763 |
- Install cotter pin (5) .
- Connect hose assemblies (3) .
Illustration 13 | g01012752 |
- Remove the suitable blocking under sideshift cylinder (4) .
- Install covers (2) .
Illustration 14 | g01012751 |
- Position blade (1) to the original location and remove the suitable blocking.
Illustration 15 | g01012750 |