143H and 163H Motor Graders Machine Systems Caterpillar


Sideshift Cylinder - Remove and Install

Usage:

143H APN

Removal Procedure

Start By:

  1. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Machine Preparation for Disassembly and Assembly".

------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.

----------------------

Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.




    Illustration 1g01012750

  1. Position blade (1) to the left side of the machine and install suitable blocking.



    Illustration 2g01012751

  1. Remove covers (2) .



    Illustration 3g01012752

  1. Disconnect hose assemblies (3) .

  1. Install suitable blocking under sideshift cylinder (4) .



    Illustration 4g01012763

  1. Remove cotter pin (5) .

  1. Remove pin (6) .



    Illustration 5g01012764

  1. Remove cotter pin (9). Remove nuts (7) and (8) .

    Note: Note the location of washers (10) .




    Illustration 6g01012792

  1. Attach a suitable lifting device to sideshift cylinder (4). Use the suitable lifting device to apply tension to sideshift cylinder (4). Slide sideshift cylinder (4) off blade (1) and remove sideshift cylinder (4). The weight of sideshift cylinder (4) is approximately 91 kg (200 lb).



    Illustration 7g01012896

  1. Remove bolt (9) and remove pin (10A) .

  1. Remove bracket assembly (11) .

    Note: Note washers (12) between the bracket assembly (11) and the rod end of sideshift cylinder (4) .

Disassembly and Assembly Information

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     127-4904     Hydraulic Cylinder Repair Stand     1    
B     195-4609     Seal Pick     1    
C     9U-7868     Spanner Wrench     1    
127-8064 Adapter Plate     1    
D     4C-4032     Bearing Mount Compound     1    
E     9U-6539     Socket     1    
F     1P-0808     Multipurpose Grease     1    

------ WARNING! ------

Cylinders equipped with lock valves can remain pressurized for very long periods of time, even with the hoses removed.

Failure to relieve pressure before removing a lock valve or disassembling a cylinder can result in personal injury or death.

Ensure all pressure is relieved before removing a lock valve or disassembling a cylinder.

----------------------



Illustration 8g01012935

(1) Use Tooling (E) in order to torque the bolt. Tighten the bolt to a torque of 900 ± 100 N·m (660 ± 75 lb ft).

(2) Lubricate sealing lips with a thin covering of the lubricant that is being sealed.

(3) Apply Tooling (D) to the wiper seal groove before you assemble the wiper seal to the head.

Note: Lubricate the threads with clean grease and torque head (4) to 600 ± 130 N·m (440 ± 95 lb ft). Use Tooling (F) to apply the grease.

Installation Procedure

Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.




    Illustration 9g01012792

  1. Attach a suitable lifting device to sideshift cylinder (4). Slide sideshift cylinder (4) on blade (1) and install sideshift cylinder (4). The weight of sideshift cylinder (4) is approximately 91 kg (200 lb).



    Illustration 10g01012896

  1. Install bracket assembly (11) .

  1. Install pin (10A) and install bolt (9) .

    Note: Note washers (12) between the bracket assembly (11) and the head end of sideshift cylinder (4) .




    Illustration 11g01012764

  1. Position nuts (7) and (8). Install cotter pin (9). Use washers (10) to maintain a maximum clearance of 1.8 mm (0.07 inch) between the bracket assembly and the beam. Tighten nut (8) to zero clearance and back off one slot.

    Note: Note the location of washers (10) .




    Illustration 12g01012763

  1. Install pin (6) .

  1. Install cotter pin (5) .



    Illustration 13g01012752

  1. Connect hose assemblies (3) .

  1. Remove the suitable blocking under sideshift cylinder (4) .



    Illustration 14g01012751

  1. Install covers (2) .



    Illustration 15g01012750

  1. Position blade (1) to the original location and remove the suitable blocking.

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