2003/06/09 Caterpillar


Charts for the Altitude Deration of Caterpillar Built Machines that are Powered By 3500 EUI and 3500B Engines {1902, 1923}

Usage:

793B 1HL
Excavator:
5130B (S/N: 4CS1-UP)
5230 (S/N: 7LL1-UP)
5130 (S/N: 5ZL1-UP)
5230B (S/N: 4HZ1-UP)
Off-Highway Truck/Tractor:
776D (S/N: 5ER1-UP)
784C (S/N: 2PZ1-UP)
789C (S/N: 2BW1-UP)
776C (S/N: 2TK1-UP)
777C (S/N: 4XJ1-UP)
777D (S/N: 3PR1-UP; 2YW1-UP; AGY1-UP)
784B (S/N: 5RK1-UP)
785B (S/N: 6HK1-UP)
785C (S/N: APX1-UP; 5AZ1-UP)
789B (S/N: 7EK1-UP)
793B (S/N: 1HL1-UP)
793C (S/N: 4AR1-UP; 4GZ1-UP)
797 (S/N: 5YW1-UP)
797B (S/N: JSM1-UP)
Wheel Loader:
992G (S/N: 7HR1-UP)
994D (S/N: 3TZ1-UP)
Track-Type Tractor:
D11N (S/N: 4HK1-UP)
D11R (S/N: AAF1-UP; 8ZR1-UP; 9TR1-UP; 9XR1-UP)
Wheel Dozer:
854G (S/N: AMP1-UP; 1JW1-UP)
Service Magazine SEPD0452, 18 January 1999, "Altitude Deration Charts For Caterpillar Machines Powered By 3500 EUI And 3500B Engines". Disregard this article. This article has been replaced by the following article.

The 3500 EUI and 3500B machine engines that power the machines that are listed above have schedules for the engine power derating that is dependent upon the altitude of operation. Refer to the tables and the graphs for the information for the engine derate that is specific for each machine.

Current 3500 EUI and 3500B Machine Engines will automatically derate engine output for high altitude operation. This altitude deration is necessary because the engine has less air for the air/fuel mixture for combustion at higher altitudes. If the fuel rate was not reduced at higher altitudes, higher than acceptable exhaust temperatures could be produced. This could result in damage to the engine.

All 3500 EUI and 3500B Machine Engines are derated at the rate of 1 percent drop in output power for each 1.0 kPa (0.15 psi) drop in atmospheric pressure. Table 1 identifies the following: the lowest atmospheric pressure with no engine derate, the corresponding altitude for the derate and the correct chart for the altitude deration for each machine. Table 2 identifies the percentage of the altitude derate.

Table 1
Model of machine     Approximate altitude with no derate     Lowest pressure with no derate     Application altitude deration chart    
D11N, D11R, D11R CD, 776C, 776D, 777C, 777D, 784B, 785B, 789B, 789C, 5130, 5230    
0 to 2286 m (0 to 7500 ft)    

77 kPa (11.2 psi)    

2286 m (7500 ft)    
797B    
0 to 2590 m (0 to 8500 ft)    

74 kPa (10.7 psi)    

2590 m (8500 ft)    
793C HD (1)    
0 to 2743 m (0 to 9000 ft)    

72 kPa (10.4 psi)    

2743 m (9000 ft)    
784C, 785C, 797, 854G, 992G, 994D, 5130B, 5230B    
0 to 3048 m (0 to 10000 ft)    

70 kPa (10.2 psi)    

3048 m (10000 ft)    
793B, 793B HD, 793B HAA (2), 793C, 793C HAA    
0 to 3650 m (0 to 12000 ft)    

64 kPa (9.3 psi)    

3658 m (12000 ft)    
5130 HAA    
0 to 3962 m (0 to 7500 ft)    

62 kPa (9 psi)    

3962 m (13000 ft)    
785C HAA    
0 to 4572 m (0 to 13000 ft)    

57 kPa (8.3 psi)    

4572 m (15000 ft)    
797 HAA, 797B HAA    
3048 to 4572 m (10000 to 15000 ft)    

57 kPa (8.3 psi)    

4572 m (15000 ft)    
777D HAA    
0 to 4877 m (0 to 16000 ft)    

55 kPa (8 psi)    

4877 m (16000 ft)    
( 1 ) High displacement
( 2 ) High altitude arrangement

Table 2
Altitude     Atmospheric pressure     Percent of hp at
2286 m (7500 ft)    
Percent of hp at
2590 m (8500 ft)    
Percent of hp at
2743 m (9000 ft)    
Percent of hp at
3048 m (10000 ft)    
Percent of hp at
3658 m (12000 ft)    
Percent of hp at
3962 m (13000 ft)    
Percent of hp at
4572 m (15000 ft)    
Percent of hp at
4877 m (16000 ft)    

1458 m (4783 ft)    

85 kPa (12.3 psi)    
100     100     100     100     100     100     100     100    

1558 m (5112 ft)    

84 kPa (12.2 psi)    
100     100     100     100     100     100     100     100    

1660 m (5446 ft)    

83 kPa (12.0 psi)    
100     100     100     100     100     100     100     100    

1762 m (5781 ft)    

82 kPa (11.9 psi)    
100     100     100     100     100     100     100     100    

1865 m (6119 ft)    

81 kPa (11.7 psi)    
100     100     100     100     100     100     100     100    

1969 m (6460 ft)    

80 kPa (11.6 psi)    
100     100     100     100     100     100     100     100    

2074 m (6804 ft)    

79 kPa (11.5 psi)    
100     100     100     100     100     100     100     100    

2179 m (7149 ft)    

78 kPa (11.3 psi)    
100     100     100     100     100     100     100     100    

2286 m (7500 ft)    

77 kPa (11.2 psi)    
100     100     100     100     100     100     100     100    

2394 m (7854 ft)    

76 kPa (11.0 psi)    
99     100     100     100     100     100     100     100    

2502 m (8209 ft)    

75 kPa (10.9 psi)    
98     100     100     100     100     100     100     100    

2612 m (8570 ft)    

74 kPa (10.7 psi)    
97     100     100     100     100     100     100     100    

2722 m (8930 ft)    

73 kPa (10.6 psi)    
96     99     100     100     100     100     100     100    

2833 m (9295 ft)    

72 kPa (10.4 psi)    
95     98     100     100     100     100     100     100    

2945 m (9662 ft)    

71 kPa (10.3 psi)    
94     97     99     100     100     100     100     100    

3058 m (10033 ft)    

70 kPa (10.2 psi)    
93     96     98     100     100     100     100     100    

3172 m (10407 ft)    

69 kPa (10.0 psi)    
92     95     97     99     100     100     100     100    

3287 m (10784 ft)    

68 kPa (9.9 psi)    
91     94     96     98     100     100     100     100    

3403 m (11165 ft)    

67 kPa (9.7 psi)    
90     93     95     97     100     100     100     100    

3520 m (11549 ft)    

66 kPa (9.6 psi)    
89     92     94     96     100     100     100     100    

3637 m (11932 ft)    

65 kPa (9.4 psi)    
88     91     93     95     100     100     100     100    

3728 m (12231 ft)    

64 kPa (9.3 psi)    
87     90     92     94     100     100     100     100    

3876 m (12716 ft)    

63 kPa (9.1 psi)    
86     89     91     93     99     100     100     100    

3996 m (13110 ft)    

62 kPa (9.0 psi)    
85     88     90     92     98     100     100     100    

4117 m (13507 ft)    

61 kPa (8.8 psi)    
84     87     89     91     97     99     100     100    

4239 m (13907 ft)    

60 kPa (8.7 psi)    
83     86     88     90     96     98     100     100    

4363 m (14314 ft)    

59 kPa (8.6 psi)    
82     85     87     89     95     97     100     100    

4487 m (14721 ft)    

58 kPa (8.4 psi)    
81     84     86     88     94     96     100     100    

4612 m (15131 ft)    

57 kPa (8.3 psi)    
80     83     85     87     93     95     100     100    

4738 m (15545 ft)    

56 kPa (8.1 psi)    
79     82     84     86     92     94     99     100    

4864 m (15958 ft)    

55 kPa (8.0 psi)    
78     81     83     85     91     93     98     100    

4992 m (16378 ft)    

54 kPa (7.8 psi)    
77     80     82     84     90     92     97     99    

5121 m (16801 ft)    

53 kPa (7.7 psi)    
76     79     81     83     89     91     96     98    



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